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Material Sciences Corporation: OSHA inspections and violations

Elk Grove Village, Illinois · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · NAICS 332812

16inspections
22citation items
$81,296current penalties
Jul 9, 2025last inspection

Material Sciences Corporation has 16 OSHA inspections on record in Illinois, the first in 1995.

OSHA's last visit started on Jul 9, 2025 after a complaint, in Elk Grove Village.

Across those inspections OSHA issued 22 citation items: 19 serious, 1 repeat and 2 other-than-serious.

OSHA proposed $117,037 in penalties. After settlements and reviews the total is $81,296, down 31%.

Most often, OSHA cited 1910.147, lockout/tagout (10 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Material Sciences Corporation averages $9,956 over 6 cited inspections in that time.

1 inspection on this page followed a fatal incident.

Material Sciences Corporation also files yearly injury logs with OSHA, summarized below.

It reported 3 severe injuries to OSHA since 2015.

Material Sciences Corporation: OSHA citation items per year, 1995 to 2025
Citation items per year, by inspection date.

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Inspection history

Inspection 348360207 OPENED JUL 9, 2025Closed

Complaint · Partial · Safety · 70 employees at the site · Closed Dec 23, 2025

2250 E. Pratt Blvd., Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$8,513$7,000Aug 26, 2025Final
Citation 1, item 2
29 CFR 1910.146(d)(3)(iii) · Permit-required confined spaces
Serious$11,916$9,500Aug 26, 2025Final
Citation 1, item 3
29 CFR 1910.146(k)(1) · Permit-required confined spaces
Serious$11,916$5,983Aug 26, 2025Final
Citation 1, item 4
29 CFR 1910.178(m)(2) · Forklifts and other powered industrial trucks
Serious$11,916$8,500Aug 26, 2025Final
Citation 2, item 1
29 CFR 1910.178(a)(4) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Aug 26, 2025Final

Inspection 348360215 OPENED JUL 9, 2025Closed

Complaint · Partial · Health · 70 employees at the site · Closed Sep 29, 2025

2250 E. Pratt Blvd., Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(f)(6)(ii) · Hazard communication
Serious$7,566$5,296Aug 26, 2025Final

Inspection 347865990 OPENED NOV 6, 2024Closed

Planned · No inspection · Health · 65 employees at the site · Closed Nov 7, 2024

2250 E. Pratt Blvd., Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 347866014 OPENED NOV 6, 2024Closed

Planned · Partial · Health · 75 employees at the site · Closed May 28, 2025

2250 E. Pratt Blvd., Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1026(d)(1) · Hexavalent chromium
Other-than-serious$0$0Apr 11, 2025Final

Inspection 345750525 OPENED JAN 27, 2022Closed

Referral · Partial · Safety · 73 employees at the site · Closed Jul 7, 2022

2250 E. Pratt Blvd., Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Incident on Jan 20, 2022: Employee incurs arm injuries when caught in roller

At 1:30 a.m. on January 20, 2022, an employee was working as a machine operator for a firm that provided metal coating, engraving, and allied services to manufacturers. He was conducting an inspection of the firm's coating line number 4 platform. He reached in through an opening in a guard to clean a roller of debris. His right arm became compressed by the roller and sustained unspecified injuries. He was hospitalized.

No citations from this inspection.

Inspection 342288230 OPENED APR 28, 2017Closed

Referral · Partial · Safety · 75 employees at the site · Closed Aug 8, 2017

2300 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$10,755$7,528Jul 14, 2017Final
Citation 2, item 1
29 CFR 1910.147(d) · Lockout/tagout
Repeat$10,755$7,528Jul 14, 2017Final

Inspection 341054815 OPENED NOV 13, 2015Closed

Referral · Partial · Safety · 95 employees at the site · Closed Mar 29, 2016

2250 E. Pratt Blvd., Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$3,500$1,750Feb 26, 2016Final
Citation 1, item 2
29 CFR 1910.147(d) · Lockout/tagout
Serious$3,500$1,750Feb 26, 2016Final

Inspection 340775444 OPENED JUL 14, 2015Closed

Referral · Partial · Safety · 95 employees at the site · Closed Dec 7, 2015

2300 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$3,500$1,000Nov 10, 2015Final
Citation 1, item 2
29 CFR 1910.147(d) · Lockout/tagout
Serious$4,900$3,900Nov 10, 2015Final
8 older inspections

Inspection 314463670 OPENED MAY 13, 2010Closed

Follow-up · Partial · Safety · 175 employees at the site · Closed May 18, 2010

2200 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 313847956 OPENED OCT 14, 2009Closed

Accident · Partial · Safety · 175 employees at the site · Closed Apr 17, 2010

2200 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Incident on Oct 14, 2009 (fatal): Employee is killed when steel coil falls

At approximately 4:19 p.m. on October 14, 2009, an employee was killed when an 1 8,730 lbs steel coil fell on him from an Exit Coil Cart. At the time of the acci dent, the employee current position was a janitor, but he has had various job ch anges through his 40 years employment with the company and he was not regularly assign to this task. A coworker was in the area that saw the employee preparing the steel coil to be wrapped with paper on the Exit Coil Cart. The coworker saw the employee, began to manually place paper on the steel coil and rotated the Co il Cart so that the paper would wrap around the steel coil. The coworker also no ted that the paper did not wrap around the coil correctly. The employee set the Exit Coil Cart in motion for paper wrapping. The coworker saw that the employee tore the wrapping paper off the coil and threw it away in the trash, and he bega n the wrapping process again. The coworker observed that the employee began to m anually place the paper again on the steel coil. At that moment the coworker tur ned away from the area to do his own job duties. The coworker heard the loud thu mp and ran over to the Re-Coiler Assembly Area where he saw the steel coil on to p of the employee. The coworker immediately called emergency services to have th em respond to the accident. The employee was killed.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$7,000$7,000Feb 1, 2010Closed

Inspection 313591299 OPENED JUL 8, 2009Closed

Referral · Partial · Safety · 175 employees at the site · Closed Jan 27, 2010

2200 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Incident on Jul 7, 2009: Employee's fingers are amputated cleaning machine

On July 7, 2009, Employee #1 was cleaning the chrome hold down of a uncoiler mac hine. His hand was positioned on the uncoiler plate, when the hold down came dow n and pinched his fingers. He was hospitalized with amputated middle, ring and p inky fingers.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$3,500$2,250Sep 10, 2009Closed
Citation 1, item 2
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$3,500$2,250Sep 10, 2009Closed
Citation 1, item 3a
29 CFR 1910.147(d)(1) · Lockout/tagout
Serious$3,500$2,500Sep 10, 2009Closed
Citation 1, item 3b
29 CFR 1910.147(d)(2) · Lockout/tagout
Serious$0$0Sep 10, 2009Closed
Citation 1, item 3c
29 CFR 1910.147(d)(4)(i) · Lockout/tagout
Serious$0$0Sep 10, 2009Closed

Inspection 310433735 OPENED OCT 17, 2006Closed

Complaint · Partial · Safety · 250 employees at the site · Closed Oct 17, 2006

2200 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 309308898 OPENED SEP 12, 2005Closed

Complaint · Partial · Health · 250 employees at the site · Closed Jan 12, 2006

2300 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.133(a)(1) · Eye and face protection
Serious$3,150$2,205Dec 27, 2005Closed
Citation 1, item 2
29 CFR 1910.138(b) · Gloves and hand protection
Serious$3,150$2,205Dec 27, 2005Closed
Citation 1, item 3
29 CFR 1910.1200(f)(5)(i) · Hazard communication
Serious$4,500$3,150Dec 27, 2005Closed

Inspection 309309524 OPENED SEP 12, 2005Closed

Complaint · Partial · Safety · 250 employees at the site · Closed Jan 6, 2006

2300 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 306674227 OPENED JUN 3, 2003Closed

Complaint · Partial · Safety · 200 employees at the site · Closed Jun 23, 2003

2200 E. Pratt Boulevard, Elk Grove Village, IL 60007 · Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 122498488 OPENED JUL 13, 1995Closed

Unprogrammed related · Complete · Safety · 340 employees at the site · Closed Nov 14, 1995

2180 East Pratt Boulevard, Elk Grove Village, IL 60007 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Elk Grove Village site logged 1 recordable injury or illness among about 65 workers: 0.0 per 100 full-time workers, against a median of 3.2 for its industry. Those cases cost 104 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Material Sciences Corporation
Elk Grove Village · 2025
65 110.03.2
MSC Laminates & Composites EGV, Inc
Elk Grove Village · 2017
76 13515.13.2

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 3 reports on file.

Jan 20, 2022, Elk Grove Village: Hospitalization · soreness, pain, hurt-nonspecified injury · arm(s), unspecified

An employee was on a manufacturing line platform, doing an inspection, when his right hand was pinched by moving parts and rollers resulting in a right arm compression injury. The machinery was guarded at the time.

Nov 9, 2015, Elk Grove Village: Hospitalization, amputation · amputations · fingertip(s)

An employee was setting up for the next job on the recoiler when his right index finger got crushed in a pinch point on the machine. He suffered a fingertip amputation.

Jul 14, 2015, Elk Grove Village: Hospitalization · soreness, pain, hurt-nonspecified injury · arm(s), unspecified

An employee caught his right hand and arm in a roller on the line 7 slitter. The employee suffered injuries to the arm and was taken to the hospital for evaluation.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1026 · Hexavalent chromium

29 CFR 1910.1026(d)(1)

(d) Exposure determination—(1) General. Each employer who has a workplace or work operation covered by this section shall determine the 8-hour TWA exposure for each employee exposed to chromium (VI). This determination shall be made in accordance with either paragraph (d)(2) or paragraph (d)(3) of this section.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(f)(5)(i)

(5) Transportation. (i) Chemical manufacturers, importers, or distributors shall ensure that each container of hazardous chemicals leaving the workplace is labeled, tagged, or marked in accordance with this section in a manner which does not conflict with the requirements of the Hazardous Materials Transportation Act (49 U.S.C. 5101 et seq.) and regulations issued under that Act by the Department of Transportation (49 CFR subtitle B).

29 CFR 1910.1200(f)(6)(ii)

(ii) Product identifier and words, pictures, symbols, or combination thereof, which provide at least general information regarding the hazards of the chemicals, and which, in conjunction with the other information immediately available to employees under the hazard communication program, will provide employees with the specific information regarding the physical and health hazards of the hazardous chemical.

29 CFR 1910.133 · Eye and face protection

29 CFR 1910.138 · Gloves and hand protection

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.28 · Fall protection in general industry

OSH Act Section 5 · General Duty Clause

Other metal coating, engraving (except jewelry and silverware), and allied services to manufacturers employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.