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Merrill Fab: OSHA inspections and violations

Merrill, Wisconsin · Fabricated Structural Metal Manufacturing · NAICS 332312

4inspections
16citation items
$35,793current penalties
Oct 25, 2019last inspection

Merrill Fab has 4 OSHA inspections on record in Wisconsin, the first in 2003.

OSHA's last visit started on Oct 25, 2019 after a complaint, in Merrill.

Across those inspections OSHA issued 16 citation items: 14 serious, 1 willful and 1 other-than-serious.

OSHA proposed $124,076 in penalties. After settlements and reviews the total is $35,793, down 71%.

Most often, OSHA cited 1910.179, overhead and gantry cranes (7 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Merrill Fab averages $3,034 over 2 cited inspections in that time.

Merrill Fab also files yearly injury logs with OSHA, summarized below.

Merrill Fab: OSHA citation items per year, 2003 to 2019
Citation items per year, by inspection date.

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Inspection history

Inspection 344396049 OPENED OCT 25, 2019Closed

Complaint · Partial · Health · 120 employees at the site · Closed Jan 2, 2020

1211 Water Street, Merrill, WI 54452 · Engineering Services · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.107(g)(2) · Spray painting and finishing
Serious$7,246$3,985Oct 30, 2019Final
Citation 1, item 2
29 CFR 1910.107(c)(6) · Spray painting and finishing
Other-than-serious$0$0Oct 30, 2019Final

Inspection 342041050 OPENED JAN 20, 2017Closed

Complaint · Partial · Safety · 68 employees at the site · Closed Jan 24, 2017

2111 W. Water St., Merrill, WI 54452 · Fabricated Structural Metal Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 341003101 OPENED OCT 21, 2015Closed

Complaint · Partial · Safety · 68 employees at the site · Closed Jan 22, 2016

1211 West Water St., Merrill, WI 54452 · Machine Shops · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.252(b)(2)(iii) · Welding fire safety
Serious$2,380$2,082Dec 14, 2015Final

Inspection 304016769 OPENED MAR 10, 2003Closed

Complaint · Partial · Safety · 35 employees at the site · Closed Jan 24, 2006

1211 Water Street, Merrill, WI 54452 · Fabricated Structural Metal Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.37(a)(2) · Exit routes
Serious$1,400$747Sep 2, 2003Final
Citation 1, item 2
29 CFR 1910.147(c)(4)(iib) · Lockout/tagout
Serious$1,400$747Sep 2, 2003Final
Citation 1, item 3
29 CFR 1910.106(e)(6)(ii) · Flammable liquids
Serious$1,400$747Sep 2, 2003Final
Citation 1, item 4
29 CFR 1910.179(b)(3) · Overhead and gantry cranes
Serious$1,750$748Sep 2, 2003Final
Citation 1, item 5
29 CFR 1910.179(g)(2)(i) · Overhead and gantry cranes
Serious$1,750$748Sep 2, 2003Final
Citation 1, item 6
29 CFR 1910.179(j)(2) · Overhead and gantry cranes
Serious$1,750$748Sep 2, 2003Final
Citation 1, item 7
29 CFR 1910.179(l)(1) · Overhead and gantry cranes
Serious$1,400$748Sep 2, 2003Final
Citation 1, item 8
29 CFR 1910.179(n)(4)(i) · Overhead and gantry cranes
Serious$1,400$748Sep 2, 2003Final
Citation 1, item 9
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$1,400$748Sep 2, 2003Final
Citation 1, item 11
29 CFR 1910.303(f) · Electrical equipment, general requirements
Serious$1,400$748Sep 2, 2003Final
Citation 1, item 12
29 CFR 1910.1200(e)(1)(ii) · Hazard communication
Serious$1,400$748Sep 2, 2003Final
Citation 2, item 1
29 CFR 1910.179(l)(3)(i) · Overhead and gantry cranes
Serious$49,000$3,500Sep 2, 2003Final
Citation 2, item 2
29 CFR 1910.179(n)(1) · Overhead and gantry cranes
Willful$49,000$18,000Sep 2, 2003Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2023, the Merrill site logged 3 recordable injuries or illnesses among about 67 workers: 4.6 per 100 full-time workers, against a median of 3.6 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Merrill Fab
Merrill · 2023
67 304.63.6

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.106 · Flammable liquids

29 CFR 1910.106(e)(6)(ii)

(ii) Grounding. Category 1 or 2 flammable liquids, or Category 3 flammable liquids with a flashpoint below 100 °F (37.8 °C), shall not be dispensed into containers unless the nozzle and container are electrically interconnected. Where the metallic floorplate on which the container stands while filling is electrically connected to the fill stem or where the fill stem is bonded to the container during filling operations by means of a bond wire, the provisions of this section shall be deemed to have been complied with.

29 CFR 1910.107 · Spray painting and finishing

29 CFR 1910.107(c)(6)

(6) Wiring type approved. Electrical wiring and equipment not subject to deposits of combustible residues but located in a spraying area as herein defined shall be of explosion-proof type approved for Class I, group D locations and shall otherwise conform to the provisions of subpart S of this part, for Class I, Division 1, Hazardous Locations. Electrical wiring, motors, and other equipment outside of but within twenty (20) feet of any spraying area, and not separated therefrom by partitions, shall not produce sparks under normal operating conditions and shall otherwise conform to the provisions of subpart S of this part for Class I, Division 2 Hazardous Locations.

29 CFR 1910.107(g)(2)

(2) Cleaning. All spraying areas shall be kept as free from the accumulation of deposits of combustible residues as practical, with cleaning conducted daily if necessary. Scrapers, spuds, or other such tools used for cleaning purposes shall be of nonsparking material.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.212 · Machine guarding

29 CFR 1910.252 · Welding fire safety

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.37 · Exit routes

Other fabricated structural metal manufacturing employers in Wisconsin

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.