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Polycel Structural Foam Inc.: OSHA inspections and violations

Somerville, New Jersey · All Other Plastics Product Manufacturing · NAICS 326199

7inspections
33citation items
$41,075current penalties
Apr 9, 2025last inspection

OSHA has inspected Polycel Structural Foam Inc. 7 times in New Jersey since 2001.

The latest one began on Apr 9, 2025 as a planned inspection, in Somerville.

Those inspections ended with 33 citation items: 31 serious and 2 other-than-serious.

Penalties were first proposed at $74,144 and now stand at $41,075, 45% lower after settlements or reviews.

Personal protective equipment, general requirements comes up most often in these citations: 8 items under 1910.132.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Polycel Structural Foam Inc. averages $15,117 (1 cited inspection).

Polycel Structural Foam Inc.: OSHA citation items per year, 2001 to 2025
Citation items per year, by inspection date.

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Inspection history

Inspection 348169905 OPENED APR 9, 2025Closed

Planned · No inspection · Safety · Closed Sep 25, 2025

68 County Line Rd., Somerville, NJ 08876 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343716908 OPENED JAN 16, 2019Closed

Complaint · Partial · Safety · 30 employees at the site · Closed Jul 23, 2021

68 County Line Rd., Somerville, NJ 08876 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$7,956$4,117Jul 10, 2019Final
Citation 1, item 2
29 CFR 1910.178(m)(5)(i) · Forklifts and other powered industrial trucks
Serious$3,978$2,500Jul 10, 2019Final
Citation 1, item 3
29 CFR 1910.212(a)(3)(i) · Machine guarding
Serious$9,282$6,000Jul 10, 2019Final
Citation 1, item 4
29 CFR 1910.1200(h)(1) · Hazard communication
Serious$3,978$2,500Jul 10, 2019Final

Inspection 336623384 OPENED SEP 28, 2012Closed

Referral · Partial · Health · 50 employees at the site · Closed Jul 22, 2014

68 County Line Rd., Somerville, NJ 08876 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$4,900$2,695Mar 22, 2013Final
Citation 1, item 2
29 CFR 1910.22(a)(2) · General requirements
Serious$4,900$2,695Mar 22, 2013Final
Citation 1, item 3
29 CFR 1910.307(c) · Hazardous (classified) locations
Serious$4,900$2,695Mar 22, 2013Final
Citation 2, item 1a
29 CFR 1910.134(c)(2)(ii) · Respiratory protection
Serious$4,200$2,310Mar 22, 2013Final
Citation 2, item 1b
29 CFR 1910.134(e)(1) · Respiratory protection
Serious$0$0Mar 22, 2013Final
Citation 3, item 1
29 CFR 1910.37(b)(5) · Exit routes
Other-than-serious$0$0Mar 22, 2013Final

Inspection 311916001 OPENED SEP 18, 2008Closed

Planned · Partial · Safety · 90 employees at the site · Closed Dec 29, 2008

68 County Line Road, Somerville, NJ 08876 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$2,500$1,500Oct 29, 2008Closed
Citation 1, item 2a
29 CFR 1910.132(f)(3)(iii) · Personal protective equipment, general requirements
Serious$2,500$0Oct 29, 2008Closed
Citation 1, item 2b
29 CFR 1910.132(f)(4) · Personal protective equipment, general requirements
Serious$0$0Oct 29, 2008Closed
Citation 1, item 3
29 CFR 1910.147(d)(5)(i) · Lockout/tagout
Serious$2,500$1,500Oct 29, 2008Closed

Inspection 310149976 OPENED NOV 7, 2007Closed

Referral · Partial · Health · 20 employees at the site · Closed May 29, 2008

68 County Line Rd., Somerville, NJ 08876 · Unlaminated Plastics Profile Shape Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.133(a)(1) · Eye and face protection
Serious$1,200$900Mar 7, 2008Closed
Citation 1, item 2
29 CFR 1910.134(c)(1) · Respiratory protection
Serious$1,200$900Mar 7, 2008Closed
Citation 1, item 3
29 CFR 1910.134(d)(1)(iii) · Respiratory protection
Serious$1,200$900Mar 7, 2008Closed
Citation 1, item 4
29 CFR 1910.134(e)(1) · Respiratory protection
Serious$1,200$900Mar 7, 2008Closed
Citation 1, item 5
29 CFR 1910.134(k)(1) · Respiratory protection
Serious$1,200$900Mar 7, 2008Closed
Citation 1, item 6
29 CFR 1910.1200(e)(1) · Hazard communication
Serious$1,200$900Mar 7, 2008Closed
Citation 1, item 7
29 CFR 1910.1200(h)(1) · Hazard communication
Serious$1,200$900Mar 7, 2008Closed

Inspection 308289560 OPENED APR 11, 2005Closed

Referral · Partial · Safety · 80 employees at the site · Closed Jul 8, 2005

60 Readington Road, Branchburg, NJ 08876 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$2,500$1,625Apr 21, 2005Closed
Citation 1, item 2a
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Serious$2,500$0Apr 21, 2005Closed
Citation 1, item 2b
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Serious$0$0Apr 21, 2005Closed
Citation 1, item 2c
29 CFR 1910.132(f)(1) · Personal protective equipment, general requirements
Serious$0$0Apr 21, 2005Closed
Citation 1, item 2d
29 CFR 1910.132(f)(4) · Personal protective equipment, general requirements
Serious$0$0Apr 21, 2005Closed
Citation 1, item 3
29 CFR 1910.133(a)(1) · Eye and face protection
Serious$2,500$0Apr 21, 2005Closed
Citation 1, item 4a
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$2,500$1,625Apr 21, 2005Closed
Citation 1, item 4b
29 CFR 1910.147(d)(5)(i) · Lockout/tagout
Serious$0$0Apr 21, 2005Closed
Citation 1, item 5
29 CFR 1910.213(h)(1) · Woodworking machinery
Serious$1,000$650Apr 21, 2005Closed
Citation 2, item 1
29 CFR 1910.178(l)(6) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Apr 21, 2005Closed

Inspection 114149776 OPENED MAR 30, 2001Closed

Complaint · Partial · Safety · 120 employees at the site · Closed Jun 7, 2001

68 County Line Road, North Branch, NJ 08876 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$1,800$1,350Apr 20, 2001Closed
Citation 1, item 2
29 CFR 1910.22(a)(1) · General requirements
Serious$1,350$1,013Apr 20, 2001Closed

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(e)(1)

(e) Written hazard communication program. (1) Employers shall develop, implement, and maintain at each workplace, a written hazard communication program which at least describes how the criteria specified in paragraphs (f), (g), and (h) of this section for labels and other forms of warning, safety data sheets, and employee information and training will be met, and which also includes the following:

29 CFR 1910.1200(h)(1)

(h) Employee information and training. (1) Employers shall provide employees with effective information and training on hazardous chemicals in their work area at the time of their initial assignment, and whenever a new chemical hazard the employees have not previously been trained about is introduced into their work area. Information and training may be designed to cover categories of hazards (e.g., flammability, carcinogenicity) or specific chemicals. Chemical-specific information must always be available through labels and safety data sheets.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.132(a)

(a) Application. Protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.

29 CFR 1910.133 · Eye and face protection

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.213 · Woodworking machinery

29 CFR 1910.22 · General requirements

29 CFR 1910.307 · Hazardous (classified) locations

29 CFR 1910.37 · Exit routes

OSH Act Section 5 · General Duty Clause

Other all other plastics product manufacturing employers in New Jersey

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.