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Polystar Inc.: OSHA inspections and violations

Stow, Ohio · Other Metal Container Manufacturing · NAICS 332439

8inspections
40citation items
$167,241current penalties
Aug 9, 2023last inspection

Since 2012, OSHA inspectors have visited Polystar Inc. in Ohio 8 times.

The most recent inspection opened on Aug 9, 2023 after a complaint, in Stow.

In all, OSHA issued 40 citation items: 29 serious, 1 willful, 1 repeat and 9 other-than-serious.

The proposed penalties came to $297,748; today they stand at $167,241, 44% less.

The rule cited most here is 1910.134 (respiratory protection), 9 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Polystar Inc. averages $37,260 across 4 cited inspections.

Polystar Inc. also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Polystar Inc.: OSHA citation items per year, 2012 to 2023
Citation items per year, by inspection date.

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Inspection history

Inspection 346899503 OPENED AUG 9, 2023Closed

Complaint · Partial · Health · 100 employees at the site · Closed Jan 3, 2024

1676 Commerce Drive, Stow, OH 44224 · Other Metal Container Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.134(f)(2) · Respiratory protection
Serious$4,687$3,281Dec 13, 2023Final

Inspection 346905920 OPENED AUG 9, 2023Closed

Complaint · Partial · Safety · 38 employees at the site · Closed Dec 14, 2023

1676 Commerce Drive, Stow, OH 44224 · Other Metal Container Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 344713235 OPENED MAR 10, 2020Closed

Referral · Partial · Safety · 25 employees at the site · Closed Apr 28, 2020

1676 Commerce Drive, Stow, OH 44224 · Other Metal Container Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Feb 28, 2020: Employee fingertip is amputated when caught between angle ir

At 3:00 p.m. on February 28, an employee got his fingers caught between an angle iron and a piece of dunnage utilized to keep the angle iron off the floor. The tip of the employee's left thumb was amputated and was treated without hospitalization.

No citations from this inspection.

Inspection 342899275 OPENED JAN 25, 2018Closed

Complaint · Partial · Health · 30 employees at the site · Closed Jul 12, 2022

1676 Commerce Drive, Stow, OH 44224 · Other Metal Container Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.94(a)(7) · Ventilation
Other-than-serious$7,114$0Jul 19, 2018Final
Citation 1, item 2 Other-than-serious$9,959$0Jul 19, 2018Final
Citation 1, item 4
29 CFR 1910.106(e)(2)(ii)(b)(2) · Flammable liquids
Serious$5,691$5,691Jul 19, 2018Final
Citation 1, item 5a
29 CFR 1910.134(c)(1)(vi) · Respiratory protection
Serious$9,959$5,000Jul 19, 2018Final
Citation 1, item 5b
29 CFR 1910.134(i)(1)(ii) · Respiratory protection
Serious$0$0Jul 19, 2018Final
Citation 1, item 5c
29 CFR 1910.134(i)(5)(iv) · Respiratory protection
Serious$0$0Jul 19, 2018Final
Citation 1, item 6a
29 CFR 1910.134(e)(1) · Respiratory protection
Serious$9,959$5,000Jul 19, 2018Final
Citation 1, item 7a
29 CFR 1910.134(g)(2)(ii)(b) · Respiratory protection
Other-than-serious$9,959$0Jul 19, 2018Final
Citation 1, item 8
29 CFR 1910.138(a) · Gloves and hand protection
Serious$4,268$4,268Jul 19, 2018Final
Citation 1, item 9a
29 CFR 1910.1000(c) · Air contaminants
Serious$9,959$5,000Jul 19, 2018Final
Citation 1, item 9b
29 CFR 1910.1000(e) · Air contaminants
Serious$0$0Jul 19, 2018Final
Citation 1, item 10
29 CFR 1910.1200(h)(1) · Hazard communication
Serious$9,959$8,186Jul 19, 2018Final
Citation 2, item 2 Serious$71,135$12,956Jul 19, 2018Final

Inspection 342901790 OPENED JAN 25, 2018Closed

Complaint · Partial · Safety · 30 employees at the site · Closed Jul 12, 2022

1676 Commerce Drive, Stow, OH 44224 · Other Metal Container Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.101(b) · Compressed gases (general requirements)
Serious$7,114$7,114Jul 19, 2018Final
Citation 1, item 2
29 CFR 1910.178(l)(4)(ii)(b) · Forklifts and other powered industrial trucks
Serious$5,691$5,691Jul 19, 2018Final
Citation 1, item 3
29 CFR 1910.178(m)(2) · Forklifts and other powered industrial trucks
Serious$9,959$9,959Jul 19, 2018Final
Citation 2, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Willful$71,135$71,135Jul 19, 2018Final

Inspection 340903798 OPENED SEP 9, 2015Closed

Referral · Partial · Safety · 15 employees at the site · Closed Oct 6, 2015

1676 Commerce Drive, Stow, OH 44224 · Other Metal Container Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 340403195 OPENED FEB 12, 2015Closed

Complaint · Partial · Safety · 25 employees at the site · Closed Jan 22, 2016

1676 Commerce Drive, Stow, OH 44224 · Other Metal Container Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(d)(1) · General requirements
Other-than-serious$1,200$0Mar 31, 2015Final
Citation 1, item 2
29 CFR 1910.146(c)(1) · Permit-required confined spaces
Other-than-serious$1,200$0Mar 31, 2015Final
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$2,800$1,680Mar 31, 2015Final
Citation 2, item 1
29 CFR 1910.157(g)(2) · Portable fire extinguishers
Serious$4,800$1,200Mar 31, 2015Final
Citation 2, item 2
29 CFR 1910.1200(h)(1) · Hazard communication
Repeat$4,800$2,880Mar 31, 2015Final

Inspection 331113233 OPENED JAN 19, 2012Closed

Complaint · Partial · Health · 26 employees at the site · Closed May 22, 2014

2030 Midway Dr., Twinsburg, OH 44087 · Fabricated Structural Metal Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.106(e)(2)(ii)(b)(2) · Flammable liquids
Serious$4,200$2,100May 3, 2012Final
Citation 1, item 2
29 CFR 1910.106(e)(2)(iv)(a) · Flammable liquids
Serious$4,200$2,100May 3, 2012Final
Citation 1, item 3
29 CFR 1910.106(e)(2)(iv)(d) · Flammable liquids
Serious$4,200$2,100May 3, 2012Final
Citation 1, item 4
29 CFR 1910.106(e)(6)(i) · Flammable liquids
Serious$4,200$2,100May 3, 2012Final
Citation 1, item 5a
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Serious$4,200$2,100May 3, 2012Final
Citation 1, item 5b
29 CFR 1910.138(a) · Gloves and hand protection
Serious$0$0May 3, 2012Final
Citation 1, item 6
29 CFR 1910.157(g)(2) · Portable fire extinguishers
Serious$4,200$2,100May 3, 2012Final
Citation 1, item 7
29 CFR 1910.178(l)(1)(i) · Forklifts and other powered industrial trucks
Serious$2,800$1,400May 3, 2012Final
Citation 1, item 8
29 CFR 1910.252(b)(2)(iii) · Welding fire safety
Serious$4,200$2,100May 3, 2012Final
Citation 1, item 9a
29 CFR 1910.1200(e)(1) · Hazard communication
Serious$4,200$2,100May 3, 2012Final
Citation 1, item 9b
29 CFR 1910.1200(f)(5)(i) · Hazard communication
Serious$0$0May 3, 2012Final
Citation 1, item 9c
29 CFR 1910.1200(f)(5)(ii) · Hazard communication
Serious$0$0May 3, 2012Final
Citation 1, item 9d
29 CFR 1910.1200(h)(1) · Hazard communication
Serious$0$0May 3, 2012Final
Citation 2, item 1a
29 CFR 1910.134(c)(2)(ii) · Respiratory protection
Other-than-serious$0$0May 3, 2012Final
Citation 2, item 1b
29 CFR 1910.134(e)(1) · Respiratory protection
Other-than-serious$0$0May 3, 2012Final
Citation 2, item 1c
29 CFR 1910.134(k) · Respiratory protection
Other-than-serious$0$0May 3, 2012Final
Citation 2, item 2
29 CFR 1910.178(q)(7) · Forklifts and other powered industrial trucks
Other-than-serious$0$0May 3, 2012Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2023, the Stow site logged 3 recordable injuries or illnesses among about 27 workers: 9.7 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 5 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Polystar Inc.
Stow · 2023
27 329.72.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Feb 28, 2020, Stow: Amputation · amputations · fingertip(s)

A bundle of angle iron was being lowered and the injured employee's left thumb was caught under the bundle resulting in amputation of the thumb tip.

Aug 31, 2015, Stow: Hospitalization, amputation · amputations · finger(s), fingernail(s), n.e.c.

An employee was adjusting the forks of a forklift when the fork settled into position, crushing his finger. It was later amputated.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1000 · Air contaminants

29 CFR 1910.1000(c)

(c) Table Z-3. An employee's exposure to any substance listed in Table Z-3, in any 8-hour work shift of a 40-hour work week, shall not exceed the 8-hour time weighted average limit given for that substance in the table.

29 CFR 1910.1000(e)

(e) To achieve compliance with paragraphs (a) through (d) of this section, administrative or engineering controls must first be determined and implemented whenever feasible. When such controls are not feasible to achieve full compliance, protective equipment or any other protective measures shall be used to keep the exposure of employees to air contaminants within the limits prescribed in this section. Any equipment and/or technical measures used for this purpose must be approved for each particular use by a competent industrial hygienist or other technically qualified person. Whenever respirators are used, their use shall comply with 1910.134.

29 CFR 1910.101 · Compressed gases (general requirements)

29 CFR 1910.101(b)

(b) Compressed gases. The in-plant handling, storage, and utilization of all compressed gases in cylinders, portable tanks, rail tankcars, or motor vehicle cargo tanks shall be in accordance with Compressed Gas Association Pamphlet P-1-1965, which is incorporated by reference as specified in § 1910.6.

29 CFR 1910.106 · Flammable liquids

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.138 · Gloves and hand protection

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.22 · General requirements

29 CFR 1910.252 · Welding fire safety

29 CFR 1910.94 · Ventilation

29 CFR 1910.95 · Noise

OSH Act Section 5 · General Duty Clause

Other other metal container manufacturing employers in Ohio

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.