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Power Stop, LLC: OSHA inspections and violations

Bedford Park, Illinois · Motor Vehicle Brake System Manufacturing · NAICS 336340

9inspections
24citation items
$104,792current penalties
Feb 16, 2023last inspection

Power Stop, LLC has 9 OSHA inspections on record in Illinois, the first in 2013.

OSHA's last visit started on Feb 16, 2023 to follow up on an earlier case, in Bedford Park.

Across those inspections OSHA issued 24 citation items: 19 serious and 5 other-than-serious.

OSHA proposed $189,910 in penalties. After settlements and reviews the total is $104,792, down 45%.

Most often, OSHA cited 1910.178, forklifts and other powered industrial trucks (5 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Power Stop, LLC averages $25,059 over 4 cited inspections in that time.

Power Stop, LLC also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Power Stop, LLC: OSHA citation items per year, 2013 to 2023
Citation items per year, by inspection date.

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Inspection history

Inspection 346510787 OPENED FEB 16, 2023Closed

Follow-up · Partial · Safety · 280 employees at the site · Closed Feb 16, 2023

6112 W. 73rd Street, Bedford Park, IL 60638 · Motor Vehicle Supplies and New Parts Merchant Wholesalers · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 346066392 OPENED JUL 8, 2022Closed

Complaint · Partial · Safety · 224 employees at the site · Closed Feb 17, 2023

6112 W. 73rd Street, Bedford Park, IL 60638 · Motor Vehicle Supplies and New Parts Merchant Wholesalers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l)(1)(i) · Forklifts and other powered industrial trucks
Serious$14,502$10,151Sep 30, 2022Final
Citation 1, item 2
29 CFR 1910.178(n)(1) · Forklifts and other powered industrial trucks
Serious$10,360$7,252Sep 30, 2022Final

Inspection 345421952 OPENED JUL 15, 2021Closed

Referral · Partial · Safety · 152 employees at the site · Closed Jul 15, 2021

6600 River Road, Hodgkins, IL 60525 · Motor Vehicle Brake System Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Jul 3, 2021: Employee fractures, bruises leg when struck by rolling forkl

At 2:00 p.m. on July 3, 2021, an employee working for an automotive parts manufacturer was attempting to get off a forklift he had just parked in the charging area. The employee parked the forklift too close to another forklift. Before turning off the truck, the employee attempted to exit when his leg gave out causing him to inadvertently hit the controls on the forklift. The forklift moved forward and struck the employee's leg. The employee was hospitalized to treat contusions and a fracture to his leg.

No citations from this inspection.

Inspection 345211361 OPENED MAR 22, 2021Closed

Referral · Partial · Safety · 140 employees at the site · Closed Jul 16, 2021

6112 W. 73rd St., Bedford Park, IL 60638 · Motor Vehicle Brake System Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Mar 15, 2021: Employee bruises head and face in fall from ladder

At 10:30 a.m. on March 15, 2021, Employee #1 was standing on a mobile stepladder (less than five feet in height) to straighten up boxes on a shelf. Employee #1 lost his footing and fell off the mobile step ladder. Employee #1 bruised his face and head and was hospitalized.

No citations from this inspection.

Inspection 344605985 OPENED FEB 4, 2020Closed

Complaint · Partial · Safety · 90 employees at the site · Closed Feb 3, 2021

7950 Joliet Rd., Mc Cook, IL 60525 · Motor Vehicle Brake System Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$13,494$6,747Apr 16, 2020Final
Citation 1, item 2
29 CFR 1910.147(c)(1) · Lockout/tagout
Serious$13,494$6,747Apr 16, 2020Final
Citation 1, item 3
29 CFR 1910.178(l)(4)(ii)(b) · Forklifts and other powered industrial trucks
Serious$7,711$3,855Apr 16, 2020Final
Citation 1, item 4
29 CFR 1910.212(a)(1) · Machine guarding
Serious$13,494$6,747Apr 16, 2020Final
Citation 2, item 1
29 CFR 1910.178(l)(6) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Apr 16, 2020Final

Inspection 344560685 OPENED JAN 14, 2020Closed

Complaint · Partial · Health · 90 employees at the site · Closed Apr 9, 2021

7950 Joliet Rd., Mc Cook, IL 60525 · Motor Vehicle Brake System Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1 Serious$13,494$6,747Apr 16, 2020Final
Citation 1, item 2
29 CFR 1910.107(l)(4)(i) · Spray painting and finishing
Serious$11,566$5,783Apr 16, 2020Final
Citation 1, item 3a
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$11,566$5,783Apr 16, 2020Final
Citation 1, item 3b
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Serious$0$0Apr 16, 2020Final
Citation 1, item 3c
29 CFR 1910.132(f)(1) · Personal protective equipment, general requirements
Serious$0$0Apr 16, 2020Final
Citation 1, item 4
29 CFR 1910.134(c)(1) · Respiratory protection
Serious$11,566$5,783Apr 16, 2020Final
Citation 1, item 5a
29 CFR 1910.1200(e)(1) · Hazard communication
Serious$13,494$6,747Apr 16, 2020Final
Citation 2, item 1
29 CFR 1910.151(c) · First aid and eyewash
Serious$28,915$14,457Apr 16, 2020Final
Citation 3, item 1
29 CFR 1904.29(a) · Injury and illness log
Other-than-serious$1,928$964Apr 16, 2020Final

Inspection 341654135 OPENED JUL 28, 2016Closed

Complaint · Partial · Safety · 275 employees at the site · Closed Nov 14, 2016

6112 W. 73rd St., Bedford Park, IL 60638 · Motor Vehicle Brake System Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$8,908$6,236Oct 20, 2016Final
Citation 2, item 1
29 CFR 1904.39(a)(2) · Reporting deaths and severe injuries
Other-than-serious$8,908$6,236Oct 20, 2016Final

Inspection 338930795 OPENED MAR 4, 2013Closed

Referral · Partial · Health · 70 employees at the site · Closed Jul 22, 2013

6112 W. 73rd St., Bedford Park, IL 60638 · Motor Vehicle Brake System Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.1200(e)(1) · Hazard communication
Serious$2,100$1,470Apr 3, 2013Final
Citation 1, item 1b
29 CFR 1910.1200(g)(1) · Hazard communication
Serious$0$0Apr 3, 2013Final
Citation 1, item 1c
29 CFR 1910.1200(h)(1) · Hazard communication
Serious$0$0Apr 3, 2013Final
Citation 2, item 1
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Other-than-serious$0$0Apr 3, 2013Final
Citation 2, item 2
29 CFR 1910.134(c)(2)(ii) · Respiratory protection
Other-than-serious$0$0Apr 3, 2013Final
1 older inspection

Inspection 338910516 OPENED FEB 15, 2013Closed

Planned · Partial · Safety · 48 employees at the site · Closed Jun 6, 2013

6112 W. 73rd St., Bedford Park, IL 60638 · Motor Vehicle Brake System Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l)(1)(i) · Forklifts and other powered industrial trucks
Serious$4,410$3,087Apr 3, 2013Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2021, the Bedford Park site logged 13 recordable injuries or illnesses among about 341 workers: 3.7 per 100 full-time workers, against a median of 3.7 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Power Stop, LLC - Headquarter
Bedford Park · 2021
341 1303.73.7
Power Stop, LLC
Hodgkins · 2021
156 873.63.7
Power Stop, LLC
Bedford Park · 2020
285 371512.33.7
Power Stop, LLC-Hodgkins
Hodgkins · 2020
70 215.13.7

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Jul 3, 2021, Bedford Park: Hospitalization · crushing injuries · leg(s), unspecified

On July 3, 2021, at approximately 2:00 p.m., an employee parked a forklift next to another forklift. While exiting the forklift, the controls engaged causing the forklift to move and crush the employee's left leg between the two forklifts resulting in hospitalization.

Mar 15, 2021, Bedford Park: Hospitalization · soreness, pain, hurt-nonspecified injury · multiple head locations

An employee was using a ladder to access a racking system. He fell, suffering injuries to the head and face.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.29 · Injury and illness log

29 CFR 1904.29(a)

(a) Basic requirement. You must use OSHA 300, 300-A, and 301 forms, or equivalent forms, for recordable injuries and illnesses. The OSHA 300 form is called the Log of Work-Related Injuries and Illnesses, the 300-A is the Summary of Work-Related Injuries and Illnesses, and the OSHA 301 form is called the Injury and Illness Incident Report.

29 CFR 1904.39 · Reporting deaths and severe injuries

29 CFR 1904.39(a)(2)

(2) Within twenty-four (24) hours after the in-patient hospitalization of one or more employees or an employee's amputation or an employee's loss of an eye, as a result of a work-related incident, you must report the in-patient hospitalization, amputation, or loss of an eye to OSHA.

29 CFR 1910.107 · Spray painting and finishing

29 CFR 1910.107(l)(4)(i)

(4) Operation and maintenance. (i) All areas shall be kept free of the accumulation of powder coating dusts, particularly such horizontal surfaces as ledges, beams, pipes, hoods, booths, and floors.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.28 · Fall protection in general industry

29 CFR 1910.95 · Noise

Other motor vehicle brake system manufacturing employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.