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Spears Caney, Inc: OSHA inspections and violations

Caney, Kansas · Plastics Pipe and Pipe Fitting Manufacturing · NAICS 326122

17inspections
33citation items
$106,996current penalties
May 15, 2025last inspection

OSHA has inspected Spears Caney, Inc 17 times in Kansas since 1997.

The latest one began on May 15, 2025 after a complaint, in Caney.

Those inspections ended with 33 citation items: 14 serious and 19 other-than-serious.

Penalties were first proposed at $171,415 and now stand at $106,996, 38% lower after settlements or reviews.

Machine guarding comes up most often in these citations: 7 items under 1910.212.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Spears Caney, Inc averages $14,476 (7 cited inspections).

Spears Caney, Inc also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Spears Caney, Inc: OSHA citation items per year, 1997 to 2025
Citation items per year, by inspection date.

Kansas · latest 90 days of OSHA records

43employers cited

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Inspection history

Inspection 348246877 OPENED MAY 15, 2025Closed

Complaint · Partial · Health · 300 employees at the site · Closed Jul 28, 2025

1609 Cr 1900, Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 347329260 OPENED MAR 5, 2024Closed

Referral · Partial · Safety · 350 employees at the site · Closed Jul 18, 2024

1609 Cr 1900, Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(f)(4) · Lockout/tagout
Serious$16,131$8,066Jun 17, 2024Final

Inspection 347348161 OPENED MAR 5, 2024Closed

Referral · Partial · Health · 300 employees at the site · Closed May 20, 2024

1609 Cr 1900, Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 347287468 OPENED FEB 14, 2024Closed

Referral · Partial · Safety · 350 employees at the site · Closed Apr 8, 2024

1609 Cr 1900, Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$16,131$11,292Mar 20, 2024Final
Citation 1, item 2
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$16,131$11,292Mar 20, 2024Final
Citation 1, item 3
29 CFR 1910.147(d)(4)(i) · Lockout/tagout
Serious$16,131$11,292Mar 20, 2024Final
Citation 1, item 4
29 CFR 1910.212(a)(1) · Machine guarding
Serious$16,131$11,292Mar 20, 2024Final
Citation 2, item 1a
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Other-than-serious$1,423$996Mar 20, 2024Final
Citation 2, item 1b
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Other-than-serious$0$0Mar 20, 2024Final

Inspection 345010102 OPENED NOV 4, 2020Closed

Planned · Partial · Safety · 460 employees at the site · Closed Feb 8, 2021

1609 Cr 1900, Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(5) · Machine guarding
Serious$8,482$4,665Jan 12, 2021Final
Citation 1, item 2
29 CFR 1910.212(b) · Machine guarding
Serious$6,361$3,499Jan 12, 2021Final
Citation 1, item 3
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$8,482$4,665Jan 12, 2021Final
Citation 1, item 4
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$8,482$4,665Jan 12, 2021Final
Citation 1, item 5
29 CFR 1910.1200(f)(6)(ii) · Hazard communication
Serious$6,361$3,499Jan 12, 2021Final

Inspection 343630315 OPENED NOV 30, 2018Closed

Referral · Partial · Health · 457 employees at the site · Closed Aug 27, 2019

1200 S State St, Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1025(d)(2) · Lead in general industry
Other-than-serious$9,472$6,630May 9, 2019Final
Citation 1, item 2
29 CFR 1910.1025(h)(1) · Lead in general industry
Other-than-serious$9,472$6,630May 9, 2019Final

Inspection 343615464 OPENED NOV 20, 2018Closed

Complaint · Partial · Safety · 457 employees at the site · Closed May 15, 2019

1200 S. State St., Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1b
29 CFR 1910.178(q)(6) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Mar 27, 2019Final
Citation 1, item 2
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Other-than-serious$13,260$9,282Mar 27, 2019Final

Inspection 341651230 OPENED JUL 21, 2016Closed

Planned · Partial · Health · 460 employees at the site · Closed Dec 29, 2016

1200 S State, Caney, KS 67333 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(g)(8) · Hazard communication
Other-than-serious$0$0Aug 1, 2016Final
9 older inspections

Inspection 340484971 OPENED MAR 24, 2015Closed

Planned · Partial · Safety · 500 employees at the site · Closed May 29, 2015

1609 Cr 1900, Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Other-than-serious$4,250$2,125Apr 3, 2015Final
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$2,890$1,445Apr 3, 2015Final

Inspection 334243904 OPENED MAY 7, 2012Closed

Planned · Partial · Safety · 439 employees at the site · Closed May 14, 2012

1609 Cr 1900, Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 312798341 OPENED MAR 10, 2009Closed

Planned · Partial · Health · 575 employees at the site · Closed May 6, 2009

1200 S. State St., Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.134(e)(1) · Respiratory protection
Serious$1,125$562Apr 22, 2009Closed
Citation 1, item 2
29 CFR 1910.1026(d)(1) · Hexavalent chromium
Serious$1,125$562Apr 22, 2009Closed
Citation 2, item 1
29 CFR 1910.134(c)(2)(i) · Respiratory protection
Other-than-serious$0$0Apr 22, 2009Closed
Citation 2, item 2
29 CFR 1910.1026(l)(1) · Hexavalent chromium
Other-than-serious$0$0Apr 22, 2009Closed

Inspection 308644111 OPENED FEB 1, 2006Closed

Planned · Complete · Safety · 740 employees at the site · Closed Jun 19, 2007

Rr 1 Box 292a (hwy 166), Caney, KS 67333 · Plastics Pipe and Pipe Fitting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes
Other-than-serious$1,500$750Apr 20, 2006Final
Citation 1, item 1b
29 CFR 1910.23(e)(3)(vc) · Guarding floor and wall openings and holes
Other-than-serious$0$0Apr 20, 2006Final
Citation 1, item 2a
29 CFR 1910.36(g)(2) · Exit route design
Other-than-serious$1,500$750Apr 20, 2006Final
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$1,500$750Apr 20, 2006Final
Citation 1, item 4a
29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts
Other-than-serious$1,500$500Apr 20, 2006Final

Inspection 307316398 OPENED FEB 10, 2005Closed

Planned · Partial · Safety · 570 employees at the site · Closed Feb 11, 2005

Rr 1 Box 292a (hwy 166), Caney, KS 67333 · Plastics Plumbing Fixture Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 303795678 OPENED JAN 17, 2001Closed

Planned · Complete · Safety · 380 employees at the site · Closed Feb 21, 2001

Rr 1 Box 292a (hwy 166), Caney, KS 67333 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$2,275$1,138Jan 29, 2001Closed
Citation 1, item 2
29 CFR 1910.243(c)(1) · Guarding of portable powered tools
Serious$1,300$650Jan 29, 2001Closed
Citation 2, item 1
29 CFR 1910.242(b) · Hand and power tools
Other-than-serious$0$0Jan 29, 2001Closed
Citation 2, item 2
29 CFR 1910.304(f)(4) · Grounding and circuit protection
Other-than-serious$0$0Jan 29, 2001Closed

Inspection 303795694 OPENED JAN 17, 2001Closed

Planned · Complete · Health · 380 employees at the site · Closed Feb 9, 2001

Rr 1 Box 292a (hwy 166), Caney, KS 67333 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1904.2(a) · Partial exemption for establishments in certain industries
Other-than-serious$0$0Feb 5, 2001Closed

Inspection 301009700 OPENED JUL 23, 1997Closed

Planned · Complete · Health · 260 employees at the site · Closed Aug 25, 1997

Rr 1 Box 292a (hwy 166), Caney, KS 67333 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 301009767 OPENED JUL 23, 1997Closed

Referral · Partial · Safety · 260 employees at the site · Closed May 29, 1998

Rr 1 Box 292a (hwy 166), Caney, KS 67333 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2019, the Caney site logged 34 recordable injuries or illnesses among about 475 workers: 6.5 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 34 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Caney site
Caney · 2019
475 3446.52.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Feb 29, 2024, Caney: Hospitalization · fractures · rib(s), oblique area

An employee was adjusting a six-axis robot arm in the barcode/packaging area, when the robot struck the employee resulting in six rib fractures that required hospitalization. The robot was not locked out/tagged out at the time.

Feb 12, 2024, Caney: Hospitalization, amputation · amputations involving bone loss · other finger(s) n.e.c.

An employee was working on a computer numerical control (CNC) machine in a machine shop. As they were blowing metal shavings off a drill bit, the machine's tool changer cycled and crushed their left ring finger, resulting in an amputation at the first knuckle. Interlocks and doors were not installed on the machine at the time of the incident.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.2 · Partial exemption for establishments in certain industries

29 CFR 1910.1025 · Lead in general industry

29 CFR 1910.1025(d)(2)

(2) Initial determination. Each employer who has a workplace or work operation covered by this standard shall determine if any exployee may be exposed to lead at or above the action level.

29 CFR 1910.1025(h)(1)

(h) Housekeeping—(1) Surfaces. All surfaces shall be maintained as free as practicable of accumulations of lead.

29 CFR 1910.1026 · Hexavalent chromium

29 CFR 1910.1026(d)(1)

(d) Exposure determination—(1) General. Each employer who has a workplace or work operation covered by this section shall determine the 8-hour TWA exposure for each employee exposed to chromium (VI). This determination shall be made in accordance with either paragraph (d)(2) or paragraph (d)(3) of this section.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.242 · Hand and power tools

29 CFR 1910.243 · Guarding of portable powered tools

29 CFR 1910.304 · Grounding and circuit protection

29 CFR 1910.36 · Exit route design

Other plastics pipe and pipe fitting manufacturing employers in Kansas

Alert subscribers get notified of each newly cited employer in Kansas the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.