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4Front Engineered Solutions, Inc.: OSHA inspections and violations

Carrollton, Texas · Fabricated Structural Metal Manufacturing · NAICS 332312

3inspections
5citation items
$23,306current penalties
Oct 29, 2021last inspection

4Front Engineered Solutions, Inc. has 3 OSHA inspections on record in Texas, the first in 2012.

OSHA's last visit started on Oct 29, 2021 on a referral, in Carrollton.

Across those inspections OSHA issued 5 citation items: 5 serious.

OSHA proposed $41,177 in penalties. After settlements and reviews the total is $23,306, down 43%.

Most often, OSHA cited 1910.179, overhead and gantry cranes (2 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. 4Front Engineered Solutions, Inc. averages $8,153 over 2 cited inspections in that time.

4Front Engineered Solutions, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

4Front Engineered Solutions, Inc.: OSHA citation items per year, 2012 to 2021
Citation items per year, by inspection date.

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Inspection history

Inspection 345610935 OPENED OCT 29, 2021Closed

Referral · Partial · Safety · 262 employees at the site · Closed May 11, 2022

1612 Hutton Drive, Suite 140, Carrollton, TX 75006 · Fabricated Structural Metal Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Oct 14, 2021: Employee amputates two fingertips in horizonal press

At 1:50 p.m. on October 14, 2021, an employee was using a horizontal press to bend metal anchors measuring 10.5 inches by 6 inches. When the employee tried to correct a bend by straightening the part, his fingers became caught in a pinch point between the die and the part. The employee's middle and index fingertips were amputated. The employee was treated without hospitalization.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$14,502$8,701Apr 13, 2022Final

Inspection 342725017 OPENED OCT 24, 2017Closed

Referral · Partial · Safety · 693 employees at the site · Closed Jan 17, 2018

1612 Hutton Drive Suite 140, Carrollton, TX 75006 · Fabricated Structural Metal Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Oct 6, 2017: Employee is checking completed welds and is struck in head b

At 10:15 a.m. on October 6, 2017, an employee had returned from his break and was inspecting the welds under a top plate. The employee was struck in the head by the leveler when the hook slipped off of the lip plate and the leveler fell. The employee was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.179(n)(3)(i) · Overhead and gantry cranes
Serious$12,675$7,605Dec 15, 2017Final
Citation 1, item 1b
29 CFR 1910.179(n)(3)(vi) · Overhead and gantry cranes
Serious$0$0Dec 15, 2017Final

Inspection 316283019 OPENED JAN 18, 2012Closed

Planned · Partial · Safety · 8 employees at the site · Closed Aug 29, 2012

9800 International Blvd, Suite 100, Pharr, TX 78577 · All Other Miscellaneous Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$7,000$7,000Jun 8, 2012Closed
Citation 1, item 2
29 CFR 1910.178(l)(1)(i) · Forklifts and other powered industrial trucks
Serious$7,000$0Jun 8, 2012Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Carrollton site logged 9 recordable injuries or illnesses among about 363 workers: 2.4 per 100 full-time workers, against a median of 3.6 for its industry. Those cases cost 1 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
4front Engineered Solutions
Carrollton · 2025
363 912.43.6
4Front Engineered Solutions, Inc.
Pharr · 2019
18 000.02.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Oct 14, 2021, Carrollton: Amputation · amputations · fingertip(s)

An employee was using a panel bender to bend 2-inch by 8-inch metal anchors. While the employee was trying to correct a bend, the bender activated via the foot pedal and the employee's fingers were caught between the die and a metal piece. The employee's middle and index fingertips were amputated.

Oct 6, 2017, Carrollton: Hospitalization · intracranial injuries, unspecified · brain

A temporary employee used a free-standing crane to lift a leveler's lip plate and was inspecting the welds underneath it when the hook slipped off the lip plate, causing the leveler to fall and strike his head.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.178(l)(1)(i)

(l) Operator training. (1) Safe operation. (i) The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph (l).

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.179(n)(3)(i)

(3) Moving the load. (i) The load shall be well secured and properly balanced in the sling or lifting device before it is lifted more than a few inches.

29 CFR 1910.179(n)(3)(vi)

(vi) The employer shall require that the operator avoid carrying loads over people.

29 CFR 1910.212 · Machine guarding

OSH Act Section 5 · General Duty Clause

Other fabricated structural metal manufacturing employers in Texas

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.