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Doumak Inc.: OSHA inspections and violations

Elk Grove Village, Illinois · Nonchocolate Confectionery Manufacturing · NAICS 311340

16inspections
50citation items
$52,110current penalties
Jan 26, 2023last inspection

Doumak Inc. has 16 OSHA inspections on record in Illinois, the first in 1980.

OSHA's last visit started on Jan 26, 2023 after a complaint, in Elk Grove Village.

Across those inspections OSHA issued 50 citation items: 33 serious, 1 repeat and 16 other-than-serious.

OSHA proposed $89,957 in penalties. After settlements and reviews the total is $52,110, down 42%.

Most often, OSHA cited 1910.212, machine guarding (6 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,872. Doumak Inc. averages $6,512 over 5 cited inspections in that time.

Doumak Inc. also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Doumak Inc.: OSHA citation items per year, 1980 to 2023
Citation items per year, by inspection date.

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Inspection history

Inspection 346462112 OPENED JAN 26, 2023Closed

Complaint · Partial · Health · 68 employees at the site · Closed Jun 21, 2023

2491 Estes Avenue, Elk Grove Village, IL 60007 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1904.41(a)(2) · Electronic submission of Employer Identification Number (EIN) and injury and illness records to OSHA
Other-than-serious$2,210$1,105May 5, 2023Final

Inspection 345135628 OPENED FEB 4, 2021Closed

Complaint · Partial · Safety · 70 employees at the site · Closed Jun 1, 2021

2491 Estes Avenue, Elk Grove Village, IL 60007 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l)(4)(ii)(b) · Forklifts and other powered industrial trucks
Serious$6,008$2,628Apr 28, 2021Final
Citation 1, item 2a Serious$4,505$2,628Apr 28, 2021Final
Citation 1, item 2b Serious$0$0Apr 28, 2021Final

Inspection 344484332 OPENED DEC 3, 2019Closed

Referral · Partial · Health · 57 employees at the site · Closed Feb 7, 2020

2201 Touhy Avenue, Elk Grove Village, IL 60007 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(e)(1)(ii) · Hazard communication
Other-than-serious$0$0Jan 17, 2020Final
Citation 1, item 2
29 CFR 1910.1200(e)(2)(ii) · Hazard communication
Other-than-serious$0$0Jan 17, 2020Final

Inspection 344456157 OPENED NOV 19, 2019Closed

Referral · Partial · Safety · 67 employees at the site · Closed Dec 30, 2020

2491 Estes Avenue, Elk Grove Village, IL 60007 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Oct 25, 2019: Employee fractures back in fall from elevated work platform

At 10:30 a.m. on October 25, 2019, an employee working for food manufacturer was working on a 9-foot high platform preparing to thoroughly clean residual marshmallow dust from a machine. The employee fell from the platform while attempting to reach through the handrail to grab a mop brush that had broken off. The employee fractured her back and was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2a
29 CFR 1910.29(b)(1) · Fall protection systems in general industry
Serious$12,145$6,833Apr 23, 2020Final
Citation 1, item 2b
29 CFR 1910.29(b)(2)(i) · Fall protection systems in general industry
Serious$0$0Apr 23, 2020Final
Citation 1, item 2c
29 CFR 1910.29(b)(2)(iii) · Fall protection systems in general industry
Serious$0$0Apr 23, 2020Final
Citation 1, item 2d
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$12,145$6,833Apr 23, 2020Final
Citation 1, item 3
29 CFR 1910.147(d) · Lockout/tagout
Serious$12,145$6,834Apr 23, 2020Final

Inspection 341978542 OPENED DEC 16, 2016Closed

Referral · Partial · Safety · 192 employees at the site · Closed Mar 13, 2017

2491 Estes Avenue, Elk Grove Village, IL 60007 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$8,149$5,700Feb 24, 2017Final

Inspection 312722747 OPENED JAN 27, 2009Closed

Monitoring · Partial · Safety · 80 employees at the site · Closed Jan 27, 2009

1004/1006 Fairway Dr., Bensenville, IL 60106 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 311249171 OPENED APR 15, 2008Closed

Planned · Complete · Safety · 80 employees at the site · Closed Apr 10, 2009

1004/1006 Fairway Dr., Bensenville, IL 60106 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$1,750$1,050Oct 8, 2008Closed
Citation 1, item 2
OSH Act Section 5(a)(1) · General Duty Clause
Serious$1,750$1,050Oct 8, 2008Closed
Citation 1, item 3
29 CFR 1910.22(a)(2) · General requirements
Serious$1,750$1,050Oct 8, 2008Closed
Citation 1, item 4a
29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes
Serious$1,400$840Oct 8, 2008Closed
Citation 1, item 4b
29 CFR 1910.23(a)(2) · Guarding floor and wall openings and holes
Serious$0$0Oct 8, 2008Closed
Citation 1, item 5
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Other-than-serious$1,750$0Oct 8, 2008Closed
Citation 1, item 6
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$1,750$1,050Oct 8, 2008Closed
Citation 1, item 7a
29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts
Serious$1,400$840Oct 8, 2008Closed
Citation 1, item 7b
29 CFR 1910.219(c)(3) · Belts, pulleys and power-transmission parts
Serious$0$0Oct 8, 2008Closed
Citation 2, item 1
29 CFR 1910.179(j)(2)(iii) · Overhead and gantry cranes
Other-than-serious$0$0Oct 8, 2008Closed
Citation 2, item 2
29 CFR 1910.179(j)(2)(iv) · Overhead and gantry cranes
Other-than-serious$0$0Oct 8, 2008Closed

Inspection 307096313 OPENED OCT 23, 2003Closed

Complaint · Partial · Safety · 60 employees at the site · Closed Nov 13, 2003

2491 Estes Avenue, Elk Grove Village, IL 60007 · Sugar and Confectionery Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.305(b)(2) · Electrical wiring methods
Other-than-serious$0$0Nov 13, 2003Closed
8 older inspections

Inspection 307025882 OPENED OCT 6, 2003Closed

Complaint · Partial · Safety · 60 employees at the site · Closed Dec 8, 2003

2491 Estes Avenue, Elk Grove Village, IL 60007 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Other-than-serious$0$0Nov 13, 2003Closed

Inspection 306335506 OPENED FEB 28, 2003Closed

Complaint · Partial · Safety · 72 employees at the site · Closed Jun 23, 2003

2491 Estes Avenue, Elk Grove Village, IL 60007 · Nonchocolate Confectionery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$900$345Mar 21, 2003Closed
Citation 1, item 2
29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts
Serious$900$450Mar 21, 2003Closed
Citation 1, item 3 Serious$1,125$675Mar 21, 2003Closed
Citation 1, item 4
29 CFR 1910.333(a)(2) · Working near live electrical parts
Serious$1,125$560Mar 21, 2003Closed
Citation 1, item 5
29 CFR 1910.335(a)(1)(i) · Safeguards for personnel protection
Serious$1,125$550Mar 21, 2003Closed

Inspection 305191579 OPENED FEB 28, 2002Closed

Complaint · Partial · Safety · 85 employees at the site · Closed Apr 18, 2002

2491 Estes Avenue, Elk Grove Village, IL 60007 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks
Serious$900$450Mar 20, 2002Closed
Citation 1, item 2a
29 CFR 1910.212(a)(1) · Machine guarding
Serious$3,000$1,500Mar 20, 2002Closed
Citation 1, item 2b
29 CFR 1910.145(c)(2)(i) · Specifications for accident prevention signs and tags
Serious$0$0Mar 20, 2002Closed
Citation 2, item 1
29 CFR 1910.23(a)(2) · Guarding floor and wall openings and holes
Repeat$2,400$1,200Mar 20, 2002Closed
Citation 3, item 1
29 CFR 1910.303(b)(2) · Electrical equipment, general requirements
Other-than-serious$0$0Mar 20, 2002Closed

Inspection 304442304 OPENED MAY 10, 2001Closed

Complaint · Partial · Safety · 70 employees at the site · Closed May 31, 2001

2491 Estes Avenue, Elk Grove Village, IL 60007 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(1) · General requirements
Serious$1,575$1,102May 15, 2001Closed
Citation 1, item 2
29 CFR 1910.22(a)(2) · General requirements
Serious$1,575$1,102May 15, 2001Closed
Citation 1, item 3
29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes
Serious$1,575$1,103May 15, 2001Closed
Citation 1, item 4
29 CFR 1910.133(a)(1) · Eye and face protection
Serious$900$630May 15, 2001Closed

Inspection 122496334 OPENED JAN 29, 1999Closed

Complaint · Partial · Health · 75 employees at the site · Closed Mar 16, 1999

2491 Estes Avenue, Elk Grove Village, IL 60007 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.151(c) · First aid and eyewash
Serious$1,200$1,200Feb 12, 1999Closed

Inspection 122322449 OPENED OCT 4, 1996Closed

Complaint · Partial · Health · 70 employees at the site · Closed Jan 7, 1997

2491 Estes Avenue, Elk Grove Village, IL 60007 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(m)(12) · Forklifts and other powered industrial trucks
Serious$2,500$2,500Dec 9, 1996Closed
Citation 2, item 1
29 CFR 1910.22(b)(2) · General requirements
Other-than-serious$0$0Dec 9, 1996Closed
Citation 2, item 2
29 CFR 1910.145(c)(3) · Specifications for accident prevention signs and tags
Other-than-serious$0$0Dec 9, 1996Closed

Inspection 101057206 OPENED JAN 22, 1986Closed

Planned · Records only · Safety · 61 employees at the site · Closed Jan 22, 1986

2491 Estes Ave, Elk Grove Village, IL 60007 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 15955115 OPENED JAN 2, 1980Closed

Planned · Complete · Safety · 60 employees at the site · Closed Aug 20, 1980

2491 Estes Avenue, Elk Grove Village, IL 60007 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$150$150Jan 8, 1980Closed
Citation 1, item 2 Serious$150$150Jan 8, 1980Closed
Citation 2, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$0$0Jan 8, 1980Closed
Citation 2, item 2a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Jan 8, 1980Closed
Citation 2, item 2b
29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Jan 8, 1980Closed
Citation 2, item 3
29 CFR 1910.252(a)(2)(ivc) · Welding fire safety
Other-than-serious$0$0Jan 8, 1980Closed
Citation 2, item 4
29 CFR 1910.110(e)(4)(iii) · Storage and handling of liquefied petroleum gases
Other-than-serious$0$0Jan 8, 1980Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Elk Grove Village site logged 5 recordable injuries or illnesses among about 80 workers: 5.4 per 100 full-time workers, against a median of 3.4 for its industry. Those cases cost 8 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Doumak Inc. - Estes
Elk Grove Village · 2025
80 525.43.4
Doumak - Fairway
Elk Grove Village · 2025
64 7510.03.4
Doumak Inc. - Corporate
Elk Grove Village · 2025
19 105.13.4

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Oct 25, 2019, Elk Grove Village: Hospitalization · fractures · back, including spine, spinal cord, unspecified

An employee was cleaning equipment from a 15-foot-high platform. The employee fell and suffered a broken back.

Dec 8, 2016, Elk Grove Village: Amputation · amputations · fingertip(s)

An employee was attempting to clear a clump of starch from an overhead duster when the plate that controls the flow of the starch closed and amputated the employee's right-hand index, middle, and ring fingertips. The machine was not locked/tagged out at the time of the incident.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.41 · Electronic submission of Employer Identification Number (EIN) and injury and illness records to OSHA

29 CFR 1904.41(a)(2)

(2) Annual electronic submission of information from OSHA Form 300 Log of Work-Related Injuries and Illnesses and OSHA Form 301 Injury and Illness Incident Report by establishments with 100 or more employees in designated industries. If your establishment had 100 or more employees at any time during the previous calendar year, and your establishment is classified in an industry listed in appendix B to subpart E of this part, then you must electronically submit information from OSHA Forms 300 and 301 to OSHA or OSHA's designee. You must submit the information once a year, no later than the date listed in paragraph (c) of this section of the year after the calendar year covered by the forms.

29 CFR 1910.110 · Storage and handling of liquefied petroleum gases

29 CFR 1910.110(e)(4)(iii)

(iii) Permanent and removable fuel containers shall be securely mounted to prevent jarring loose, slipping, or rotating, and the fastenings shall be designed and constructed to withstand static loading in any direction equal to twice the weight of the tank and attachments when filled with fuel using a safety factor of not less than four based on the ultimate strength of the material to be used. Field welding, when necessary, shall be made only on saddle plates, lugs or brackets, originally attached to the container by the tank manufacturer.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(e)(1)(ii)

(ii) The methods the employer will use to inform employees of the hazards of non-routine tasks (for example, the cleaning of reactor vessels), and the hazards associated with chemicals contained in unlabeled pipes in their work areas.

29 CFR 1910.133 · Eye and face protection

29 CFR 1910.145 · Specifications for accident prevention signs and tags

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.184 · Slings

29 CFR 1910.212 · Machine guarding

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · General requirements

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.252 · Welding fire safety

29 CFR 1910.28 · Fall protection in general industry

29 CFR 1910.29 · Fall protection systems in general industry

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.309

29 CFR 1910.332 · Training

29 CFR 1910.333 · Working near live electrical parts

29 CFR 1910.335 · Safeguards for personnel protection

OSH Act Section 5 · General Duty Clause

Other nonchocolate confectionery manufacturing employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.