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Estes Express Lines: OSHA inspections and violations

Mc Cook, Illinois · Other Support Activities for Road Transportation · NAICS 488490

14inspections
13citation items
$30,835current penalties
Dec 8, 2025last inspection

Estes Express Lines has 14 OSHA inspections on record in Illinois, the first in 2009.

OSHA's last visit started on Dec 8, 2025 after a complaint, in Mc Cook.

Across those inspections OSHA issued 13 citation items: 4 serious and 9 other-than-serious.

OSHA proposed $53,757 in penalties. After settlements and reviews the total is $30,835, down 43%.

Most often, OSHA cited 1910.178, forklifts and other powered industrial trucks (6 items).

For context, across all transportation and warehousing employers the median penalty per cited inspection since 2015 is $2,408. Estes Express Lines averages $7,000 over 3 cited inspections in that time.

Estes Express Lines also files yearly injury logs with OSHA, summarized below.

It reported 7 severe injuries to OSHA since 2015.

Estes Express Lines: OSHA citation items per year, 2009 to 2025
Citation items per year, by inspection date.

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Inspection history

Inspection 348628678 OPENED DEC 8, 2025Closed

Complaint · Partial · Safety · 307 employees at the site · Closed Apr 10, 2026

8700 Joliet Road, Mc Cook, IL 60525 · General Freight Trucking, Long-Distance, Less Than Truckload · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(q)(1) · Forklifts and other powered industrial trucks
Other-than-serious$11,823$8,000Mar 9, 2026Final

Inspection 348522962 OPENED SEP 24, 2025Closed

Monitoring · Partial · Safety · 474 employees at the site · Closed Sep 26, 2025

2300 Manhattan Road, Joliet, IL 60433 · General Freight Trucking, Long-Distance, Less Than Truckload · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 348461088 OPENED AUG 25, 2025Closed

Complaint · Partial · Safety · 293 employees at the site · Closed Dec 9, 2025

8700 Joliet Road, Mc Cook, IL 60525 · General Freight Trucking, Local · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 348089764 OPENED MAR 7, 2025Closed

Monitoring · Partial · Safety · 100 employees at the site · Closed Jun 6, 2025

2300 Manhattan Road, Joliet, IL 60433 · Other Support Activities for Road Transportation · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 347678385 OPENED AUG 9, 2024Closed

Complaint · Partial · Safety · 90 employees at the site · Closed Sep 12, 2024

2150 Main Street, Normal, IL 61761 · General Freight Trucking, Local · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 347045346 OPENED OCT 19, 2023Closed

Referral · Partial · Safety · 274 employees at the site · Closed Jan 18, 2024

8700 Joliet Road, Mc Cook, IL 60525 · General Freight Trucking, Local · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(c) · Walking-working surfaces
Other-than-serious$11,162$6,500Dec 20, 2023Final

Inspection 346812688 OPENED JUL 5, 2023Closed

Referral · Partial · Safety · 140 employees at the site · Closed Nov 14, 2023

1601 Villa St, Elgin, IL 60120 · General Freight Trucking, Long-Distance, Truckload · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
OSH Act Section 5(a)(1) · General Duty Clause
Serious$9,822$6,500Sep 27, 2023Final

Inspection 345816417 OPENED MAR 3, 2022Closed

Complaint · Partial · Health · 434 employees at the site · Closed Jun 27, 2022

2300 Manhattan Road, Joliet, IL 60433 · General Freight Trucking, Long-Distance, Less Than Truckload · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

6 older inspections

Inspection 344351481 OPENED OCT 2, 2019Closed

Complaint · Partial · Safety · 450 employees at the site · Closed Mar 3, 2020

2300 Manhattan Road, Joliet, IL 60433 · General Freight Trucking, Long-Distance, Truckload · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343489068 OPENED SEP 25, 2018Closed

Referral · Partial · Safety · 190 employees at the site · Closed Oct 19, 2018

2300 Manhatton Road, Joliet, IL 60433 · General Freight Trucking, Long-Distance, Truckload · OSHA's record · Phone and website on Google Maps

Incident on Sep 7, 2018: Employee fractures ribs in fall in docking area when trailer

At 3:00 p.m. on September 7, 2018, an employee was loading a manual hand pallet jack onto a trailer when the trailer unexpectedly pulled away. The employee fell and struck the dock plate area, resulting in fractured ribs.

No citations from this inspection.

Inspection 340003722 OPENED OCT 14, 2014Closed

Complaint · Partial · Safety · 12,374 employees at the site · Closed May 1, 2015

8700 Joliet Road, Mc Cook, IL 60525 · Other Support Activities for Road Transportation · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(a)(4) · Forklifts and other powered industrial trucks
Serious$7,000$7,000Apr 3, 2015Final
Citation 1, item 2
29 CFR 1910.178(l)(4)(ii)(a) · Forklifts and other powered industrial trucks
Other-than-serious$5,500$0Apr 3, 2015Final
Citation 1, item 4
29 CFR 1910.305(g)(1)(iv)(c) · Electrical wiring methods
Other-than-serious$4,400$0Apr 3, 2015Final
Citation 2, item 1
29 CFR 1910.141(d)(1) · Sanitation
Other-than-serious$0$0Apr 3, 2015Final
Citation 2, item 2
29 CFR 1910.157(c)(1) · Portable fire extinguishers
Other-than-serious$0$0Apr 3, 2015Final

Inspection 338978091 OPENED MAR 19, 2013Closed

Complaint · Partial · Safety · 155 employees at the site · Closed Aug 26, 2013

8700 Joliet Road, Mc Cook, IL 60525 · Other Support Activities for Road Transportation · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 1910.37(b)(6) · Exit routes
Other-than-serious$0$0Aug 8, 2013Final

Inspection 331901108 OPENED JAN 26, 2012Closed

Complaint · Partial · Safety · 336 employees at the site · Closed Apr 5, 2012

8700 Joliet Road, Mc Cook, IL 60525 · Other Support Activities for Road Transportation · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(q)(7) · Forklifts and other powered industrial trucks
Serious$2,550$1,785Mar 15, 2012Final

Inspection 312595515 OPENED MAY 20, 2009Closed

Complaint · Partial · Health · 250 employees at the site · Closed Jul 17, 2009

8700 Joliet Rd., Mccook, IL 60525 · Other Support Activities for Road Transportation · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(b)(1) · General requirements
Serious$1,500$1,050Jun 11, 2009Closed
Citation 2, item 1
29 CFR 1910.178(l)(4)(iii) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Jun 11, 2009Closed
Citation 2, item 2
29 CFR 1910.178(q)(1) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Jun 11, 2009Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Joliet site logged 36 recordable injuries or illnesses among about 472 workers: 7.0 per 100 full-time workers, against a median of 3.6 for its industry. Those cases cost 341 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Joliet 096
Joliet · 2025
472 36137.03.6
Chicago 028
Mccook · 2025
323 1865.03.6
Elgin 128
Elgin · 2025
144 1358.33.6
Bloomington 066
Normal · 2025
86 424.13.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 7 reports on file, the 6 most recent shown.

Oct 27, 2025, Mc Cook: Hospitalization · fractures · thigh(s)

An employee was inside a trailer, loading freight, when their leg was caught in shrink wrap. The employee fell, resulting in a fracture to their right thigh bone, which required surgery.

Jun 20, 2025, Joliet: Hospitalization · fractures · thigh(s)

An employee was walking down the stairs when they slipped and fell on the stairs. They were hospitalized with a fracture to their upper right leg.

Oct 16, 2023, Mc Cook: Hospitalization · soreness, pain, hurt-nonspecified injury · head and trunk

An employee had been collecting paperwork and preparing to begin a delivery. The employee was on the dock and began to descend to the ground using a grab bar and steps that are set into the wall of the dock. As the employee reached for the first step, the grab bar detached from the wall causing the employee to fall to the ground. The employee was hospitalized with injuries to the head and back.

Jun 28, 2023, Elgin: Hospitalization · fractures · back, including spine, spinal cord, unspecified

An employee was using a forklift to load material into a trailer when the trailer pulled away from the dock. The forklift and the employee dropped from the dock and the impact from the drop caused a vertebral fracture and lung bruising.

Mar 7, 2022, Joliet: Hospitalization · cuts, lacerations · finger(s), fingernail(s), unspecified

On March 7, 2022, an employee was standing on pallets strapping in top freight. He lost his footing, fell backward, and grabbed the web wall, which severely lacerated fingers on his right hand.

Sep 7, 2018, Joliet: Amputation · fractures · chest, except internal location of diseases or disorders

An employee was putting his pallet jack into a trailer when the jockey began pulling the trailer, causing the employee to fall from the dock and strike the dock plate before landing on the ground and fracturing three ribs.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.141 · Sanitation

29 CFR 1910.141(d)(1)

(d) Washing facilities—(1) General. Washing facilities shall be maintained in a sanitary condition.

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.157(c)(1)

(c) General requirements. (1) The employer shall provide portable fire extinguishers and shall mount, locate and identify them so that they are readily accessible to employees without subjecting the employees to possible injury.

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.178(a)(4)

(4) Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval. Capacity, operation, and maintenance instruction plates, tags, or decals shall be changed accordingly.

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.37 · Exit routes

OSH Act Section 5 · General Duty Clause

Other other support activities for road transportation employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.