Inspection 348787417 OPENED MAR 4, 2026Closed
7621 Bill Joseph Parkway, Hope Hull, AL 36043 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Since 1984, OSHA inspectors have visited Genpak LLC in Alabama 19 times.
The most recent inspection opened on Mar 4, 2026 on a referral, in Hope Hull.
In all, OSHA issued 30 citation items: 17 serious, 2 repeat and 11 other-than-serious.
The proposed penalties came to $220,450; today they stand at $183,602, 17% less.
The rule cited most here is 1910.147 (lockout/tagout), 8 times.
Among manufacturing employers, the typical cited inspection since 2015 ends with a $4,500 penalty. Genpak LLC averages $22,962 across 7 cited inspections.
Genpak LLC also files yearly injury logs with OSHA, summarized below.
It reported 3 severe injuries to OSHA since 2015.
The Wage and Hour Division has 1 case on it since 2015, with $1,144 in back wages owed to workers.
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Watch this companyInspection history
Inspection 346543325 OPENED MAR 1, 2023Closed
3255 Thomason Avenue, Montgomery, AL 36108 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.147(d)(4)(i) · Lockout/tagout |
Other-than-serious | $0 | $0 | Jul 24, 2023 | Final |
Inspection 345056105 OPENED DEC 9, 2020Closed
7621 Bill Joseph Parkway, Hope Hull, AL 36043 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.119(d)(3)(i)(b) · Process safety management |
Other-than-serious | $7,315 | $5,850 | May 14, 2021 | Final |
| Citation 2, item 1 29 CFR 1910.119(j)(4)(iii) · Process safety management |
Other-than-serious | $0 | $0 | May 14, 2021 | Final |
Inspection 345053763 OPENED DEC 8, 2020Closed
3255 Thomason Avenue, Montgomery, AL 36108 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.119(d)(3)(i)(b) · Process safety management |
Other-than-serious | $7,315 | $5,850 | May 14, 2021 | Final |
| Citation 2, item 1 29 CFR 1910.95(l)(1) · Noise |
Other-than-serious | $0 | $0 | May 14, 2021 | Final |
| Citation 2, item 2 29 CFR 1910.119(j)(4)(iii) · Process safety management |
Other-than-serious | $0 | $0 | May 14, 2021 | Final |
Inspection 343281366 OPENED JUL 2, 2018Closed
3255 Thomson Avenue, Montgomery, AL 36108 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.332(b)(1) · Training |
Other-than-serious | $12,195 | $8,500 | Aug 3, 2018 | Final |
| Citation 1, item 2 29 CFR 1910.333(c)(2) · Working near live electrical parts |
Serious | $12,195 | $8,500 | Aug 3, 2018 | Final |
Inspection 343068037 OPENED APR 3, 2018Closed
3255 Thomson Avenue, Montgomery, AL 36108 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Inspection 342075926 OPENED JAN 26, 2017Closed
3255 Thomason Avenue, Montgomery, AL 36108 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps
Incident on Jan 22, 2017: Employee catches fingertips in pipe joint and amputates them
At 5:40 p.m. on January 22, 2017, an employee was operating Repelletizer Number 1 and the product flow stopped, indicating a clog in the feed line. The employee separated the vacuum pipe line to clear the clog and, when the employee put the two pieces of pipe back together, the vacuum caused the two halves to pull together, catching the tips of two of their fingers within the joint and amputating them. Then employee was not hospitalized.
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.147(c)(4)(i) · Lockout/tagout |
Serious | $9,959 | $9,959 | Apr 27, 2017 | Final |
| Citation 1, item 2a 29 CFR 1910.147(d)(2) · Lockout/tagout |
Serious | $9,959 | $9,959 | Apr 27, 2017 | Final |
| Citation 1, item 2b 29 CFR 1910.147(d)(3) · Lockout/tagout |
Serious | $0 | $9,959 | Apr 27, 2017 | Final |
| Citation 1, item 2c 29 CFR 1910.147(d)(4)(i) · Lockout/tagout |
Serious | $0 | $9,959 | Apr 27, 2017 | Final |
| Citation 2, item 1 29 CFR 1910.147(f)(3)(ii)(d) · Lockout/tagout |
Serious | $49,797 | $12,675 | Apr 27, 2017 | Final |
Inspection 340900513 OPENED SEP 1, 2015Closed
7621 Bill Joseph Parkway, Hope Hull, AL 36043 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 2 29 CFR 1910.147(f)(3)(ii)(d) · Lockout/tagout |
Serious | $7,000 | $7,000 | Jan 8, 2016 | Final |
| Citation 1, item 3 29 CFR 1910.176(b) · Material storage and aisles |
Serious | $6,600 | $4,620 | Jan 8, 2016 | Final |
| Citation 1, item 4 29 CFR 1910.303(f)(4) · Electrical equipment, general requirements |
Serious | $7,000 | $7,000 | Jan 8, 2016 | Final |
| Citation 2, item 1 29 CFR 1910.23(a)(2) · Guarding floor and wall openings and holes |
Repeat | $22,000 | $15,400 | Jan 8, 2016 | Final |
| Citation 2, item 2 29 CFR 1910.147(c)(4)(ii) · Lockout/tagout |
Repeat | $38,500 | $38,500 | Jan 8, 2016 | Final |
11 older inspections
Inspection 340775980 OPENED JUL 14, 2015Closed
7621 Bill Joseph Parkway, Hope Hull, AL 36043 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 2 29 CFR 1910.178(c)(2)(iii) · Forklifts and other powered industrial trucks |
Serious | $7,000 | $7,000 | Jan 8, 2016 | Final |
Inspection 340143346 OPENED DEC 17, 2014Closed
3255 Thomason Avenue, Montgomery, AL 36108 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Inspection 339341836 OPENED AUG 13, 2013Closed
3255 Thomason Avenue, Montgomery, AL 36108 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Inspection 338997299 OPENED APR 3, 2013Closed
3255 Thomason Ave, Montgomery, AL 36108 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Inspection 315920413 OPENED NOV 2, 2011Closed
7621 Bill Joseph Parkway, Hope Hull, AL 36043 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Inspection 315846196 OPENED OCT 5, 2011Closed
3255 Thomason Avenue, Montgomery, AL 36108 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1904.32(b)(3) · Yearly injury summary |
Other-than-serious | $1,000 | $1,000 | Oct 14, 2011 | Closed |
Inspection 315194811 OPENED MAR 9, 2011Closed
7621 Bill Joseph Parkway, Hope Hull, AL 36043 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.23(a)(2) · Guarding floor and wall openings and holes |
Serious | $4,675 | $4,675 | Apr 27, 2011 | Closed |
| Citation 1, item 2 29 CFR 1910.27(f) · Fixed ladders |
Serious | $2,805 | $2,805 | Apr 27, 2011 | Closed |
| Citation 1, item 3 29 CFR 1910.37(k)(2) · Exit routes |
Serious | $3,740 | $3,740 | Apr 27, 2011 | Closed |
| Citation 1, item 4 29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts |
Serious | $3,740 | $3,740 | Apr 27, 2011 | Closed |
| Citation 2, item 1 29 CFR 1904.29(b)(1) · Injury and illness log |
Other-than-serious | $0 | $0 | Apr 27, 2011 | Closed |
| Citation 2, item 2 29 CFR 1904.29(b)(1) · Injury and illness log |
Other-than-serious | $0 | $0 | Apr 27, 2011 | Closed |
| Citation 2, item 3 29 CFR 1904.29(b)(1) · Injury and illness log |
Other-than-serious | $0 | $0 | Apr 27, 2011 | Closed |
Inspection 307848713 OPENED APR 13, 2005Closed
7621 Bill Joseph Parkway, Hope Hull, AL 36043 · All Other Miscellaneous Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.212(a)(3)(ii) · Machine guarding |
Serious | $4,500 | $4,500 | May 18, 2005 | Closed |
Inspection 302620810 OPENED SEP 20, 2000Closed
3255 Thompson Ave, Montgomery, AL 36108 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.212(a)(3)(ii) · Machine guarding |
Serious | $2,975 | $2,231 | Oct 13, 2000 | Closed |
Inspection 101883478 OPENED JUL 2, 1986Closed
3255 Thomason Ave., Montgomery, AL 36108 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Inspection 13251400 OPENED JAN 10, 1984Closed
1285 Kershaw St, Montgomery, AL 36108 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes |
Serious | $180 | $180 | Jan 26, 1984 | Closed |
Injury and illness logs
From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.
In 2025, the Hope Hull site logged 7 recordable injuries or illnesses among about 215 workers: 3.5 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 121 days away from work.
| Site and year | Workers | Cases | Days-away cases | Rate | Industry median |
|---|---|---|---|---|---|
| Genpak Hope Hull Hope Hull · 2025 | 215 | 7 | 5 | 3.5 | 2.6 |
| Genpak Montgomery Montgomery · 2024 | 120 | 1 | 0 | 1.4 | 2.6 |
| Montgomery site Montgomery · 2023 | 140 | 7 | 2 | 5.5 | 2.6 |
| Hope Hull site Hope Hull · 2023 | 22 | 0 | 0 | 0.0 | 2.6 |
Severe injury reports
Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 3 reports on file.
Jan 22, 2017, Hope Hull: Amputation · amputations · fingertip(s)
An employee was operating an extruding repalletizer. The line jammed and when he broke the line loose, his fingers were pulled into the machine resulting in the amputation of the left index and middle fingertips. The machine was energized at the time of the incident.
Jul 11, 2015, Hope Hull: Hospitalization · third or fourth degree heat (thermal) burns · nonclassifiable
An employee received 2nd and 3rd degree burns when operating a forklift truck to unload polystyrene rolls from a trailer. It is believed a propane pocket was ignited by static electricity.
Jun 18, 2015, Hope Hull: Amputation · amputations · fingertip(s)
An employee's left ring fingertip was amputated on June 18, 2015, after reaching his hand in a repelletizer to clear a jam.
Wage and hour cases
Cases by the Labor Department's Wage and Hour Division since 2015: unpaid minimum wage or overtime, child labor, family leave and more.
| Period reviewed | Violations | Workers owed | Back wages | Penalties |
|---|---|---|---|---|
| Mar 15, 2019 to Jul 27, 2019 Montgomery | 1 | 1 | $1,144 | $0 |
The rules behind these citations
Current text from the Code of Federal Regulations. Some citations were issued under older wording.
29 CFR 1904.29 · Injury and illness log
29 CFR 1904.29(b)(1)
(b) Implementation—(1) What do I need to do to complete the OSHA 300 Log? You must enter information about your business at the top of the OSHA 300 Log, enter a one or two line description for each recordable injury or illness, and summarize this information on the OSHA 300-A at the end of the year.
29 CFR 1904.32 · Yearly injury summary
29 CFR 1904.32(b)(3)
(3) How do I certify the annual summary? A company executive must certify that he or she has examined the OSHA 300 Log and that he or she reasonably believes, based on his or her knowledge of the process by which the information was recorded, that the annual summary is correct and complete.
29 CFR 1910.119 · Process safety management
29 CFR 1910.119(d)(3)(i)(b)
(B) Piping and instrument diagrams (P&ID's);
29 CFR 1910.147 · Lockout/tagout
29 CFR 1910.176 · Material storage and aisles
29 CFR 1910.178 · Forklifts and other powered industrial trucks
29 CFR 1910.212 · Machine guarding
29 CFR 1910.219 · Belts, pulleys and power-transmission parts
29 CFR 1910.23 · Guarding floor and wall openings and holes
29 CFR 1910.27 · Fixed ladders
29 CFR 1910.303 · Electrical equipment, general requirements
29 CFR 1910.332 · Training
29 CFR 1910.333 · Working near live electrical parts
29 CFR 1910.37 · Exit routes
29 CFR 1910.95 · Noise
Other all other plastics product manufacturing employers in Alabama
- Ubique Technologies Clanton · 6 citations · $3,335
- American Fiberglass Products, Inc. Double Springs · 45 citations · $36,472
- Polyplex USA LLC Decatur · 16 citations · $118,335
- Patrick Industries, Inc. Decatur · 5 citations · $148,182
- Kommerling USA, Inc. Huntsville · 13 citations · $47,433
- Berry Global, Inc. Lanett · 1 citation · $0
Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.