Sanford, North Carolina · Iron Foundries · NAICS 331511
OSHA has inspected Hallman Foundry LLC 15 times in North Carolina since 1973.
The latest one began on Jan 7, 2026 as a planned inspection, in Sanford.
Those inspections ended with 90 citation items: 45 serious and 45 other-than-serious.
Penalties were first proposed at $20,402 and now stand at $11,907, 42% lower after settlements or reviews.
Grinders and abrasive wheels comes up most often in these citations: 11 items under 1910.215.
How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Hallman Foundry LLC averages $974 (2 cited inspections).
1 inspection on this page followed a fatal incident.
Hallman Foundry LLC also files yearly injury logs with OSHA, summarized below.
North Carolina · latest 90 days of OSHA records
237employers cited
Get notified the morning OSHA posts each new citation in North Carolina: the employer, the site address, the rules broken and the penalty.
See who gets cited nextLatest cited in North Carolina
Checking a subcontractor, a client or your own company? Watch Hallman Foundry LLC and get notified the morning OSHA posts a new citation for it.
Watch this company105 East Humber Street, Sanford, NC 27330 · Iron Foundries · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.215(b)(9) · Grinders and abrasive wheels |
Serious | $750 | $487 | Jan 28, 2026 | Final |
| Citation 2, item 1 29 CFR 1910.147(c)(6)(ii) · Lockout/tagout |
Other-than-serious | $0 | $0 | Jan 28, 2026 | Final |
105 E. Humber Street, Sanford, NC 27330 · Iron Foundries · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.132(a) · Personal protective equipment, general requirements |
Serious | $900 | $585 | May 19, 2022 | Final |
| Citation 1, item 2 29 CFR 1910.132(c) · Personal protective equipment, general requirements |
Serious | $900 | $585 | May 19, 2022 | Final |
| Citation 1, item 3 29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts |
Serious | $450 | $292 | May 19, 2022 | Final |
105 E. Humber Street, Sanford, NC 27330 · Iron Foundries · OSHA's record · Phone and website on Google Maps
Incident on Jan 18, 2009 (fatal): Employee's foot is crushed, later dies
On January 7, 2009, Employee #1 was deburring an iron casting, approximately 9-i n. by 10-in., weighing between 75 and 113 pounds. The deburring process requires multiple changes of pneumatic tools. Employee #1 completed using one tool and t urned to obtain another when the casting rolled off the work table, which measur ed 34.5-in. by 34.5-in. by 27.5-in. high with a 1.25-in. lip, and struck his lef t foot. Employee #1 received a severe crush of his foot and was hospitalized. He received initial treatment and follow-up treatment was ongoing. On January 17, 2009 he went to an emergency room with complaints of severe weakness. He was adm itted to the intensive care unit, for a pre existing medical condition not relat ed to the accident. He died on January 18, 2009. The cause of death was consiste nt with massive pulmonary emboli. Employee #1's left foot was swollen and the ph ysician suspected he developed a DVT from this and subsequently had an acute pul monary emboli.
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1904.39(a) · Reporting deaths and severe injuries |
Other-than-serious | $1,500 | $0 | Sep 9, 2009 | Closed |
105 Humber Street, Sanford, NC 27330 · Iron Foundries · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1904.10(a) · Recording criteria for cases involving occupational hearing loss |
Other-than-serious | $0 | $0 | Apr 7, 2009 | Closed |
| Citation 1, item 2 29 CFR 1910.213(s)(6) · Woodworking machinery |
Other-than-serious | $0 | $0 | Apr 7, 2009 | Closed |
105 E. Humber Street, Sanford, NC 27330 · Iron Foundries · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1a 29 CFR 1910.179(j)(2)(i) · Overhead and gantry cranes |
Serious | $500 | $500 | Mar 31, 2009 | Closed |
| Citation 1, item 1b 29 CFR 1910.179(l)(3)(i) · Overhead and gantry cranes |
Serious | $0 | $0 | Mar 31, 2009 | Closed |
| Citation 1, item 1c 29 CFR 1910.179(b)(5) · Overhead and gantry cranes |
Serious | $0 | $0 | Mar 31, 2009 | Closed |
| Citation 1, item 2 29 CFR 1910.303(b)(1)(i) · Electrical equipment, general requirements |
Serious | $250 | $250 | Mar 31, 2009 | Closed |
| Citation 1, item 3 29 CFR 1910.23(a)(7) · Guarding floor and wall openings and holes |
Serious | $500 | $500 | Mar 31, 2009 | Closed |
| Citation 2, item 1 29 CFR 1910.213(i)(1) · Woodworking machinery |
Other-than-serious | $0 | $0 | Mar 31, 2009 | Closed |
| Citation 2, item 2 29 CFR 1910.37(b)(1) · Exit routes |
Other-than-serious | $0 | $0 | Mar 31, 2009 | Closed |
105 E. Humber Street, Sanford, NC 27330 · Iron Foundries · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 | Serious | $375 | $375 | Aug 14, 2003 | Closed |
| Citation 2, item 1 29 CFR 1910.23(c)(3) · Guarding floor and wall openings and holes |
Other-than-serious | $0 | $0 | Aug 14, 2003 | Closed |
| Citation 2, item 2a 29 CFR 1910.146(c)(1) · Permit-required confined spaces |
Other-than-serious | $0 | $0 | Aug 14, 2003 | Closed |
| Citation 2, item 2b 29 CFR 1910.146(c)(2) · Permit-required confined spaces |
Other-than-serious | $0 | $0 | Aug 14, 2003 | Closed |
| Citation 2, item 2c 29 CFR 1910.146(c)(4) · Permit-required confined spaces |
Other-than-serious | $0 | $0 | Aug 14, 2003 | Closed |
| Citation 2, item 3 29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods |
Other-than-serious | $0 | $0 | Aug 14, 2003 | Closed |
| Citation 2, item 4 29 CFR 1910.1025(l)(1)(i) · Lead in general industry |
Other-than-serious | $0 | $0 | Aug 14, 2003 | Closed |
105 E. Humber Street, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
105 Humber Street, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.23(a)(3) · Guarding floor and wall openings and holes |
Serious | $438 | $438 | Feb 21, 2001 | Closed |
105 E. Humber Street, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 7F0102 |
Serious | $375 | $188 | Jul 7, 2000 | Closed |
| Citation 1, item 2 29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes |
Serious | $375 | $188 | Jul 7, 2000 | Closed |
| Citation 1, item 4a 29 CFR 1910.145(f)(3) · Specifications for accident prevention signs and tags |
Serious | $525 | $262 | Jul 7, 2000 | Closed |
| Citation 1, item 4b 29 CFR 1910.305(g)(2)(ii) · Electrical wiring methods |
Serious | $0 | $0 | Jul 7, 2000 | Closed |
| Citation 1, item 4c 29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods |
Serious | $0 | $0 | Jul 7, 2000 | Closed |
| Citation 1, item 5 29 CFR 1910.212(a)(3)(ii) · Machine guarding |
Serious | $525 | $262 | Jul 7, 2000 | Closed |
| Citation 1, item 6a 29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts |
Serious | $188 | $94 | Jul 7, 2000 | Closed |
| Citation 1, item 6b 29 CFR 1910.212(a)(5) · Machine guarding |
Serious | $0 | $0 | Jul 7, 2000 | Closed |
| Citation 1, item 7 29 CFR 1910.253(b)(4)(i) · Gas welding and cutting |
Serious | $375 | $188 | Jul 7, 2000 | Closed |
| Citation 1, item 8 29 CFR 1910.304(f)(4) · Grounding and circuit protection |
Serious | $525 | $262 | Jul 7, 2000 | Closed |
| Citation 1, item 9 29 CFR 1910.305(b)(1) · Electrical wiring methods |
Serious | $525 | $0 | Jul 7, 2000 | Closed |
| Citation 2, item 1 29 CFR 1910.303(f) · Electrical equipment, general requirements |
Other-than-serious | $0 | $0 | Jul 7, 2000 | Closed |
105 E. Humber Street, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.22(c) · General requirements |
Serious | $525 | $350 | Nov 18, 1997 | Closed |
| Citation 1, item 2b 29 CFR 1910.184(e)(3)(ii) · Slings |
Serious | $0 | $200 | Nov 18, 1997 | Closed |
| Citation 1, item 3 29 CFR 1910.212(a)(1) · Machine guarding |
Serious | $375 | $250 | Nov 18, 1997 | Closed |
| Citation 1, item 4a 29 CFR 1910.215(a)(2) · Grinders and abrasive wheels |
Serious | $113 | $100 | Nov 18, 1997 | Closed |
| Citation 1, item 4b 29 CFR 1910.215(b)(9) · Grinders and abrasive wheels |
Serious | $0 | $0 | Nov 18, 1997 | Closed |
| Citation 1, item 4c 29 CFR 1910.215(b)(9) · Grinders and abrasive wheels |
Serious | $0 | $0 | Nov 18, 1997 | Closed |
| Citation 1, item 5 29 CFR 1910.242(b) · Hand and power tools |
Serious | $188 | $100 | Nov 18, 1997 | Closed |
| Citation 1, item 6a 29 CFR 1910.304(a)(2) · Grounding and circuit protection |
Serious | $525 | $350 | Nov 18, 1997 | Closed |
| Citation 1, item 6b 29 CFR 1910.304(f)(4) · Grounding and circuit protection |
Serious | $0 | $0 | Nov 18, 1997 | Closed |
| Citation 1, item 6c 29 CFR 1910.305(g)(1)(iii) · Electrical wiring methods |
Serious | $0 | $0 | Nov 18, 1997 | Closed |
| Citation 1, item 7 29 CFR 1910.305(b)(1) · Electrical wiring methods |
Serious | $525 | $350 | Nov 18, 1997 | Closed |
| Citation 1, item 8 29 CFR 1910.305(g)(2)(ii) · Electrical wiring methods |
Serious | $525 | $350 | Nov 18, 1997 | Closed |
| Citation 2, item 2 29 CFR 1910.303(g)(1)(ii) · Electrical equipment, general requirements |
Other-than-serious | $0 | $0 | Nov 18, 1997 | Closed |
105 Humber Street, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1a 29 CFR 1910.22(c) · General requirements |
Serious | $1,250 | $1,250 | Jul 11, 1995 | Closed |
| Citation 1, item 1b 29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes |
Serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 1, item 2a 29 CFR 1910.132(a) · Personal protective equipment, general requirements |
Other-than-serious | $2,500 | $0 | Jul 11, 1995 | Closed |
| Citation 1, item 2b 29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 1, item 3a 29 CFR 1910.178(l) · Forklifts and other powered industrial trucks |
Serious | $750 | $750 | Jul 11, 1995 | Closed |
| Citation 1, item 3b 29 CFR 1910.178(m)(5)(i) · Forklifts and other powered industrial trucks |
Serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 1, item 3c 29 CFR 1910.178(n)(4) · Forklifts and other powered industrial trucks |
Serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 1, item 3d 29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks |
Serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 1, item 4a 29 CFR 1910.215(a)(4) · Grinders and abrasive wheels |
Serious | $750 | $750 | Jul 11, 1995 | Closed |
| Citation 1, item 4b 29 CFR 1910.215(a)(4) · Grinders and abrasive wheels |
Serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 1, item 4c 29 CFR 1910.215(b)(9) · Grinders and abrasive wheels |
Serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 1, item 5 29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts |
Serious | $750 | $750 | Jul 11, 1995 | Closed |
| Citation 1, item 6 29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts |
Serious | $750 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 1a 29 CFR 1910.23(d)(1)(iii) · Guarding floor and wall openings and holes |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 1b 29 CFR 1910.23(d)(1)(iv) · Guarding floor and wall openings and holes |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 1c 29 CFR 1910.24(e) · Fixed industrial stairs |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 2a 29 CFR 1910.37(f)(6) · Exit routes |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 2b 29 CFR 1910.37(i) · Exit routes |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 3a 29 CFR 1910.95(b)(1) · Noise |
Other-than-serious | $750 | $750 | Jul 11, 1995 | Closed |
| Citation 2, item 3b 29 CFR 1910.95(k)(1) · Noise |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 3c 29 CFR 1910.95(l)(1) · Noise |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 4 29 CFR 1910.305(b)(1) · Electrical wiring methods |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 5 29 CFR 1910.305(g)(2)(ii) · Electrical wiring methods |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 6 29 CFR 1910.1048(i)(3) · Formaldehyde |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
| Citation 2, item 7 29 CFR 1910.1200(h)(1) · Hazard communication |
Other-than-serious | $0 | $0 | Jul 11, 1995 | Closed |
105 Humber St, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.107(f)(4) · Spray painting and finishing |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
| Citation 1, item 2 29 CFR 1910.107(g)(7) · Spray painting and finishing |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
| Citation 1, item 3 29 CFR 1910.178(n)(4) · Forklifts and other powered industrial trucks |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
| Citation 1, item 4 29 CFR 1910.215(a)(2) · Grinders and abrasive wheels |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
| Citation 1, item 5 29 CFR 1910.215(a)(4) · Grinders and abrasive wheels |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
| Citation 1, item 6 29 CFR 1910.215(b)(9) · Grinders and abrasive wheels |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
| Citation 1, item 7 29 CFR 1910.252(b)(4)(ixc) · Welding fire safety |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
| Citation 1, item 8 29 CFR 1910.304(f)(5)(vc)(3) · Grounding and circuit protection |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
| Citation 1, item 9 29 CFR 1910.305(b)(1) · Electrical wiring methods |
Other-than-serious | $0 | $0 | May 17, 1984 | Closed |
105 Humber Street, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
105 Humber Street, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.95(b) · Noise |
Other-than-serious | $90 | $90 | May 7, 1973 | Closed |
105 Humber Street, Sanford, NC 27330 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 | Other-than-serious | $0 | $0 | Mar 5, 1973 | Closed |
| Citation 1, item 2 29 CFR 1910.215(a) · Grinders and abrasive wheels |
Other-than-serious | $0 | $0 | Mar 5, 1973 | Closed |
| Citation 1, item 3 29 CFR 1910.219(e) · Belts, pulleys and power-transmission parts |
Other-than-serious | $30 | $30 | Mar 5, 1973 | Closed |
| Citation 1, item 4 29 CFR 1910.219(f) · Belts, pulleys and power-transmission parts |
Other-than-serious | $0 | $0 | Mar 5, 1973 | Closed |
| Citation 1, item 5 29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes |
Other-than-serious | $0 | $0 | Mar 5, 1973 | Closed |
| Citation 1, item 6 29 CFR 1910.132(a) · Personal protective equipment, general requirements |
Other-than-serious | $30 | $30 | Mar 5, 1973 | Closed |
| Citation 1, item 7 29 CFR 1910.23(a)(8) · Guarding floor and wall openings and holes |
Other-than-serious | $0 | $0 | Mar 5, 1973 | Closed |
From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.
In 2024, the Sanford site logged 3 recordable injuries or illnesses among about 40 workers: 9.0 per 100 full-time workers, against a median of 5.4 for its industry. Those cases cost 61 days away from work.
| Site and year | Workers | Cases | Days-away cases | Rate | Industry median |
|---|---|---|---|---|---|
| Hallman Foundry LLC Sanford · 2024 | 40 | 3 | 3 | 9.0 | 5.4 |
| Hallman Foundry Sanford · 2020 | 45 | 5 | 4 | 13.3 | 5.4 |
Current text from the Code of Federal Regulations. Some citations were issued under older wording.
29 CFR 1904.10(a)
(a) Basic requirement. If an employee's hearing test (audiogram) reveals that the employee has experienced a work-related Standard Threshold Shift (STS) in hearing in one or both ears, and the employee's total hearing level is 25 decibels (dB) or more above audiometric zero (averaged at 2000, 3000, and 4000 Hz) in the same ear(s) as the STS, you must record the case on the OSHA 300 Log.
29 CFR 1910.1025(l)(1)(i)
(l) Employee information and training—(1) Training program. (i) Each employer who has a workplace in which there is a potential exposure to airborne lead at any level shall inform employees of the content of Appendices A and B of this regulation.
29 CFR 1910.1048(i)(3)
(3) If there is any possibility that an employee's eyes may be splashed with solutions containing 0.1 percent or greater formaldehyde, the employer shall provide acceptable eyewash facilities within the immediate work area for emergency use.
Alert subscribers get notified of each newly cited employer in North Carolina the morning it is posted. See the alert plans.
Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.