OSHA SearchOSHA records by employer

Johnson Controls, Inc.: OSHA inspections and violations

Kernersville, North Carolina · Storage Battery Manufacturing · NAICS 335911

29inspections
36citation items
$18,151current penalties
Mar 19, 2021last inspection

Johnson Controls, Inc. has 29 OSHA inspections on record in North Carolina, the first in 1982.

OSHA's last visit started on Mar 19, 2021 as part of a related case, in Cleveland.

Across those inspections OSHA issued 36 citation items: 13 serious and 23 other-than-serious.

OSHA proposed $23,439 in penalties. After settlements and reviews the total is $18,151, down 23%.

Most often, OSHA cited 1910.305, electrical wiring methods (5 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Johnson Controls, Inc. averages $3,500 over 2 cited inspections in that time.

Johnson Controls, Inc. also files yearly injury logs with OSHA, summarized below.

The Wage and Hour Division has 1 case on it since 2015, with $0 in back wages owed to workers.

Johnson Controls, Inc.: OSHA citation items per year, 1982 to 2021
Citation items per year, by inspection date.

Want to know if OSHA cites Johnson Controls, Inc. again? Add it to a watchlist and we will email you the morning the citation shows up.

Watch this company

Inspection history

Inspection 345220107 OPENED MAR 19, 2021Closed

Unprogrammed related · Partial · Health · 1 employee at the site · Closed Apr 8, 2021

11550 Statesville Blvd, Cleveland, NC 27013 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 344235205 OPENED AUG 14, 2019Closed

Unprogrammed related · Partial · Health · 385 employees at the site · Closed Jun 2, 2020

2701 Johnson Controls Drive, Kernersville, NC 27284 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 1910.178(l)(4)(ii)(e) · Forklifts and other powered industrial trucks
Serious$7,000$7,000Feb 4, 2020Final

Inspection 344013511 OPENED MAY 15, 2019Closed

Complaint · Partial · Safety · 238 employees at the site · Closed Sep 17, 2019

3301 N Main Street, Tarboro, NC 27886 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(q)(7) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Aug 5, 2019Final

Inspection 315909747 OPENED AUG 5, 2011Closed

Planned · Complete · Safety · 130 employees at the site · Closed Sep 21, 2011

800 Clanton Rd, Suite R, Charlotte, NC 28217 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1926.501(b)(1) · Fall protection in construction
Serious$3,500$2,000Aug 12, 2011Closed
Citation 1, item 2
29 CFR 1926.1425(c)(3) · Keeping clear of the load
Serious$2,100$1,000Aug 12, 2011Closed
Citation 1, item 3
29 CFR 1926.1428(a)(1) · Signal person qualifications
Serious$2,100$1,000Aug 12, 2011Closed

Inspection 313826521 OPENED DEC 1, 2009Closed

Planned · Records only · Safety · 180 employees at the site · Closed Dec 11, 2009

633-104 Hutton Streeet, Raleigh, NC 27606 · Motor Vehicle Seating and Interior Trim Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 311094122 OPENED AUG 31, 2009Closed

Planned · Complete · Safety · 1 employee at the site · Closed Nov 20, 2009

Building C-1524, Ardennes Street, Fort Bragg, NC 28307 · Plumbing, Heating, and Air-Conditioning Contractors · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1926.405(a)(2)(iii) · Job-site wiring
Serious$975$975Oct 9, 2009Closed

Inspection 312456080 OPENED NOV 17, 2008Closed

Unprogrammed related · Partial · Health · 300 employees at the site · Closed Feb 26, 2009

2131 South 17th Street, Wilmington, NC 28401 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1926.405(a)(2)(ii) · Job-site wiring
Other-than-serious$0$0Jan 27, 2009Closed
Citation 1, item 1b
29 CFR 1926.20(b)(2) · Construction safety programs
Other-than-serious$0$0Jan 27, 2009Closed
Citation 1, item 2
29 CFR 1926.405(b)(2) · Job-site wiring
Other-than-serious$0$0Jan 27, 2009Closed
Citation 1, item 3
29 CFR 1926.850(a) · Preparatory operations
Other-than-serious$0$0Jan 27, 2009Closed
Citation 1, item 4a
29 CFR 1910.1200(g)(8) · Hazard communication
Other-than-serious$0$0Jan 27, 2009Closed
Citation 1, item 4b
29 CFR 1910.1200(h)(1)(i) · Hazard communication
Other-than-serious$0$0Jan 27, 2009Closed

Inspection 311623334 OPENED SEP 22, 2008Closed

Unprogrammed related · Partial · Health · 188 employees at the site · Closed Oct 3, 2008

5 Moore Drive, Research Triangle Park, NC 27709 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

21 older inspections

Inspection 312189269 OPENED MAY 6, 2008Closed

Accident · Partial · Health · 321 employees at the site · Closed Sep 1, 2010

2701 Johnson Controls Drive, Kernersville, NC 27284 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Apr 8, 2008: Employee's hand is caught in machine

On April 8, 2008, an employee was working for a firm that manufactured storage b atteries. He was working on line 2 of a "COS" machine. A piece of debris had bec ome stuck in the machine and was obstructing operation. The employee used two me thods to stop the machine. First, the employee pushed the "CYCLE STOP" button. T hen the employee blocked the "rephoto eye" curtain with his right hand. The empl oyee was trying to remove the debris with his left hand, when suddenly the unloa der clamp on the machine came down and crushed his left hand. He sustained bruis es, contusions, and abrasions. He was sent to Forsyth Medical Center for treatme nt, and he was released from the hospital on the same day.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,375$1,375Jul 23, 2008Final

Inspection 311229900 OPENED SEP 17, 2007Closed

Referral · Partial · Health · 337 employees at the site · Closed Oct 15, 2007

2701 Johnson Controls Drive, Kernersville, NC 27284 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 308553684 OPENED MAR 31, 2005Closed

Referral · Partial · Health · 363 employees at the site · Closed Jun 1, 2005

2701 Johnson Controls Drive, Kernersville, NC 27284 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.305(b)(1) · Electrical wiring methods
Serious$700$0Apr 28, 2005Closed
Citation 1, item 1b
29 CFR 1910.304(f)(5)(ib)(2) · Grounding and circuit protection
Serious$0$0Apr 28, 2005Closed
Citation 2, item 1
29 CFR 1910.303(g)(1)(ii) · Electrical equipment, general requirements
Other-than-serious$0$0Apr 28, 2005Closed

Inspection 305090557 OPENED MAY 20, 2002Closed

Planned · Partial · Health · 500 employees at the site · Closed May 30, 2002

2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 305039463 OPENED FEB 14, 2002Closed

Complaint · Partial · Safety · 215 employees at the site · Closed Feb 14, 2002

5 Moore Drive, Research Triangle Park, NC 27709 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 304548167 OPENED OCT 15, 2001Closed

Complaint · Partial · Health · 500 employees at the site · Closed Nov 27, 2001

2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 302927066 OPENED AUG 5, 1999Closed

Complaint · Partial · Health · 500 employees at the site · Closed May 30, 2000

2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1b
29 CFR 1910.151(c) · First aid and eyewash
Serious$813$813Aug 30, 1999Closed
Citation 2, item 1
29 CFR 1910.305(g)(1)(iii) · Electrical wiring methods
Other-than-serious$0$0Aug 30, 1999Closed
Citation 2, item 2
29 CFR 1910.1200(f)(5)(i) · Hazard communication
Other-than-serious$0$0Aug 30, 1999Closed

Inspection 302357108 OPENED DEC 2, 1998Closed

Unprogrammed other · Partial · Health · 8 employees at the site · Closed Apr 28, 1999

Hwy 301s/firestone Parkway, Wilson, NC 27893 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(e)(1)(i) · Hazard communication
Other-than-serious$0$0Apr 6, 1999Closed

Inspection 302357785 OPENED DEC 2, 1998Closed

Unprogrammed other · Partial · Safety · 8 employees at the site · Closed Mar 16, 1999

1200 Firestone Parkway, Wilson, NC 27894 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2a
29 CFR 1910.24(e) · Fixed industrial stairs
Serious$688$500Jan 26, 1999Closed
Citation 1, item 2b
29 CFR 1910.23(d)(1)(ii) · Guarding floor and wall openings and holes
Serious$0$0Jan 26, 1999Closed
Citation 2, item 1
29 CFR 1910.157(c)(1) · Portable fire extinguishers
Other-than-serious$0$0Jan 26, 1999Closed
Citation 2, item 2
29 CFR 1910.157(c)(4) · Portable fire extinguishers
Other-than-serious$0$0Jan 26, 1999Closed
Citation 2, item 3
29 CFR 1910.157(e)(2) · Portable fire extinguishers
Other-than-serious$0$0Jan 26, 1999Closed
Citation 2, item 4
29 CFR 1910.157(e)(3) · Portable fire extinguishers
Other-than-serious$0$0Jan 26, 1999Closed
Citation 2, item 5
29 CFR 1910.305(b)(1) · Electrical wiring methods
Other-than-serious$0$0Jan 26, 1999Closed

Inspection 125254284 OPENED JUL 27, 1998Closed

Complaint · Partial · Safety · 493 employees at the site · Closed Jul 31, 1998

2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 302123682 OPENED JUN 30, 1998Closed

Unprogrammed other · Partial · Safety · 240 employees at the site · Closed Sep 24, 1998

3029 Cornwallis Rd., Research Triangle Park, NC 27709 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.305(b)(1) · Electrical wiring methods
Other-than-serious$1,750$1,050Jul 22, 1998Closed

Inspection 301786042 OPENED MAY 22, 1997Closed

Unprogrammed other · Complete · Safety · 2 employees at the site · Closed Jan 5, 2011

101 Manning Drive, Chapel Hill, NC 27514 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1926.404(b)(1)(i) · Ground-fault protection on job sites
Other-than-serious$0$0Aug 8, 1997Closed

Inspection 300315983 OPENED MAR 25, 1997Closed

Planned · Complete · Safety · 8 employees at the site · Closed Jun 25, 1997

Long Street And Riley Road, Fort Bragg, NC 28307 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 300075272 OPENED FEB 18, 1997Closed

Complaint · Partial · Health · 630 employees at the site · Closed Jun 30, 1997

2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.1025(h)(1) · Lead in general industry
Serious$813$813May 15, 1997Closed
Citation 2, item 1
29 CFR 1910.305(g)(1)(iii) · Electrical wiring methods
Other-than-serious$0$0May 15, 1997Closed

Inspection 111123717 OPENED MAR 22, 1996Closed

Referral · Partial · Health · 215 employees at the site · Closed May 7, 1997

Five Moore Drive, Research Triangle Park, NC 27709 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.151(c) · First aid and eyewash
Serious$1,625$1,625May 22, 1996Closed

Inspection 111139713 OPENED OCT 1, 1992Closed

Planned · Complete · Safety · 1 employee at the site · Closed Oct 1, 1992

520 Ashe Ave., Pullen Park, Raleigh, NC 27606 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 18484790 OPENED FEB 21, 1990Closed

Planned · Complete · Safety · 2 employees at the site · Closed Feb 26, 1990

810 Fairgrove Church Rd., Hickory, NC 28601 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 18484592 OPENED DEC 14, 1989Closed

Planned · Complete · Safety · 2 employees at the site · Closed Jan 24, 1990

300 S. Hawthorne Road, Winston-salem, NC 27103 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1926.352(d) · Fire prevention
Other-than-serious$0$0Jan 16, 1990Closed
Citation 1, item 2
29 CFR 1926.500(e)(1)(iv) · Scope, application, and definitions applicable to this subpart
Other-than-serious$0$0Jan 16, 1990Closed

Inspection 18509331 OPENED FEB 22, 1989Closed

Planned · Complete · Safety · 3 employees at the site · Closed Feb 22, 1989

Central Piedmont Nursing Center, Burlington, NC 27215 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 2982825 OPENED NOV 4, 1986Closed

Planned · Complete · Safety · 1 employee at the site · Closed Jan 6, 1987

2105 Welfare Rd, Winston-salem, NC 27107 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1926.150(c)(1)(vi) · Fire protection
Other-than-serious$0$0Dec 23, 1986Closed
Citation 1, item 2
29 CFR 1926.301(c) · Hand tools
Other-than-serious$0$0Dec 23, 1986Closed

Inspection 14211411 OPENED MAR 17, 1982Closed

Complaint · Partial · Safety · 15 employees at the site · Closed Mar 22, 1982

New Naval Regional Medical Cnt, Camp Lejeune, NC 28542 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Raleigh site logged 4 recordable injuries or illnesses among about 311 workers: 1.2 per 100 full-time workers, against a median of 1.8 for its industry. Those cases cost 33 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
USA NC Raleigh
Raleigh · 2025
311 411.21.8
USA NC Charlotte Southern
Charlotte · 2025
306 000.01.8
ASC - Tarboro
Tarboro · 2025
276 823.43.6
Wilmington NC Branch
Wilmington · 2025
100 100.81.8
USA NC Hickory
Hickory · 2025
24 000.01.5
Raleigh NC Branch
Raleigh · 2022
134 000.01.8
Charlotte NC Branch
Charlotte · 2022
92 000.01.8
JCI Tarboro
Tarboro · 2021
259 612.03.6

Wage and hour cases

Cases by the Labor Department's Wage and Hour Division since 2015: unpaid minimum wage or overtime, child labor, family leave and more.

Period reviewedViolationsWorkers owedBack wagesPenalties
Nov 10, 2022 to Dec 10, 2023
WILMINGTON
10$0$0

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1025 · Lead in general industry

29 CFR 1910.1025(h)(1)

(h) Housekeeping—(1) Surfaces. All surfaces shall be maintained as free as practicable of accumulations of lead.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(e)(1)(i)

(i) A list of the hazardous chemicals known to be present using a product identifier that is referenced on the appropriate safety data sheet (the list may be compiled for the workplace as a whole or for individual work areas); and,

29 CFR 1910.1200(f)(5)(i)

(5) Transportation. (i) Chemical manufacturers, importers, or distributors shall ensure that each container of hazardous chemicals leaving the workplace is labeled, tagged, or marked in accordance with this section in a manner which does not conflict with the requirements of the Hazardous Materials Transportation Act (49 U.S.C. 5101 et seq.) and regulations issued under that Act by the Department of Transportation (49 CFR subtitle B).

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.24 · Fixed industrial stairs

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.304 · Grounding and circuit protection

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1926.1425 · Keeping clear of the load

29 CFR 1926.1428 · Signal person qualifications

29 CFR 1926.150 · Fire protection

29 CFR 1926.20 · Construction safety programs

29 CFR 1926.301 · Hand tools

29 CFR 1926.352 · Fire prevention

29 CFR 1926.404 · Ground-fault protection on job sites

29 CFR 1926.405 · Job-site wiring

29 CFR 1926.500 · Scope, application, and definitions applicable to this subpart

29 CFR 1926.501 · Fall protection in construction

29 CFR 1926.850 · Preparatory operations

Other storage battery manufacturing employers in North Carolina

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.