Inspection 345220107 OPENED MAR 19, 2021Closed
11550 Statesville Blvd, Cleveland, NC 27013 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Kernersville, North Carolina · Storage Battery Manufacturing · NAICS 335911
Johnson Controls, Inc. has 29 OSHA inspections on record in North Carolina, the first in 1982.
OSHA's last visit started on Mar 19, 2021 as part of a related case, in Cleveland.
Across those inspections OSHA issued 36 citation items: 13 serious and 23 other-than-serious.
OSHA proposed $23,439 in penalties. After settlements and reviews the total is $18,151, down 23%.
Most often, OSHA cited 1910.305, electrical wiring methods (5 items).
For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Johnson Controls, Inc. averages $3,500 over 2 cited inspections in that time.
Johnson Controls, Inc. also files yearly injury logs with OSHA, summarized below.
The Wage and Hour Division has 1 case on it since 2015, with $0 in back wages owed to workers.
Want to know if OSHA cites Johnson Controls, Inc. again? Add it to a watchlist and we will email you the morning the citation shows up.
Watch this company11550 Statesville Blvd, Cleveland, NC 27013 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
2701 Johnson Controls Drive, Kernersville, NC 27284 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 2 29 CFR 1910.178(l)(4)(ii)(e) · Forklifts and other powered industrial trucks |
Serious | $7,000 | $7,000 | Feb 4, 2020 | Final |
3301 N Main Street, Tarboro, NC 27886 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.178(q)(7) · Forklifts and other powered industrial trucks |
Other-than-serious | $0 | $0 | Aug 5, 2019 | Final |
800 Clanton Rd, Suite R, Charlotte, NC 28217 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1926.501(b)(1) · Fall protection in construction |
Serious | $3,500 | $2,000 | Aug 12, 2011 | Closed |
| Citation 1, item 2 29 CFR 1926.1425(c)(3) · Keeping clear of the load |
Serious | $2,100 | $1,000 | Aug 12, 2011 | Closed |
| Citation 1, item 3 29 CFR 1926.1428(a)(1) · Signal person qualifications |
Serious | $2,100 | $1,000 | Aug 12, 2011 | Closed |
633-104 Hutton Streeet, Raleigh, NC 27606 · Motor Vehicle Seating and Interior Trim Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Building C-1524, Ardennes Street, Fort Bragg, NC 28307 · Plumbing, Heating, and Air-Conditioning Contractors · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1926.405(a)(2)(iii) · Job-site wiring |
Serious | $975 | $975 | Oct 9, 2009 | Closed |
2131 South 17th Street, Wilmington, NC 28401 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1a 29 CFR 1926.405(a)(2)(ii) · Job-site wiring |
Other-than-serious | $0 | $0 | Jan 27, 2009 | Closed |
| Citation 1, item 1b 29 CFR 1926.20(b)(2) · Construction safety programs |
Other-than-serious | $0 | $0 | Jan 27, 2009 | Closed |
| Citation 1, item 2 29 CFR 1926.405(b)(2) · Job-site wiring |
Other-than-serious | $0 | $0 | Jan 27, 2009 | Closed |
| Citation 1, item 3 29 CFR 1926.850(a) · Preparatory operations |
Other-than-serious | $0 | $0 | Jan 27, 2009 | Closed |
| Citation 1, item 4a 29 CFR 1910.1200(g)(8) · Hazard communication |
Other-than-serious | $0 | $0 | Jan 27, 2009 | Closed |
| Citation 1, item 4b 29 CFR 1910.1200(h)(1)(i) · Hazard communication |
Other-than-serious | $0 | $0 | Jan 27, 2009 | Closed |
5 Moore Drive, Research Triangle Park, NC 27709 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
2701 Johnson Controls Drive, Kernersville, NC 27284 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps
Incident on Apr 8, 2008: Employee's hand is caught in machine
On April 8, 2008, an employee was working for a firm that manufactured storage b atteries. He was working on line 2 of a "COS" machine. A piece of debris had bec ome stuck in the machine and was obstructing operation. The employee used two me thods to stop the machine. First, the employee pushed the "CYCLE STOP" button. T hen the employee blocked the "rephoto eye" curtain with his right hand. The empl oyee was trying to remove the debris with his left hand, when suddenly the unloa der clamp on the machine came down and crushed his left hand. He sustained bruis es, contusions, and abrasions. He was sent to Forsyth Medical Center for treatme nt, and he was released from the hospital on the same day.
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 2 29 CFR 1910.212(a)(1) · Machine guarding |
Serious | $1,375 | $1,375 | Jul 23, 2008 | Final |
2701 Johnson Controls Drive, Kernersville, NC 27284 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
2701 Johnson Controls Drive, Kernersville, NC 27284 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1a 29 CFR 1910.305(b)(1) · Electrical wiring methods |
Serious | $700 | $0 | Apr 28, 2005 | Closed |
| Citation 1, item 1b 29 CFR 1910.304(f)(5)(ib)(2) · Grounding and circuit protection |
Serious | $0 | $0 | Apr 28, 2005 | Closed |
| Citation 2, item 1 29 CFR 1910.303(g)(1)(ii) · Electrical equipment, general requirements |
Other-than-serious | $0 | $0 | Apr 28, 2005 | Closed |
2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
5 Moore Drive, Research Triangle Park, NC 27709 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1b 29 CFR 1910.151(c) · First aid and eyewash |
Serious | $813 | $813 | Aug 30, 1999 | Closed |
| Citation 2, item 1 29 CFR 1910.305(g)(1)(iii) · Electrical wiring methods |
Other-than-serious | $0 | $0 | Aug 30, 1999 | Closed |
| Citation 2, item 2 29 CFR 1910.1200(f)(5)(i) · Hazard communication |
Other-than-serious | $0 | $0 | Aug 30, 1999 | Closed |
Hwy 301s/firestone Parkway, Wilson, NC 27893 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.1200(e)(1)(i) · Hazard communication |
Other-than-serious | $0 | $0 | Apr 6, 1999 | Closed |
1200 Firestone Parkway, Wilson, NC 27894 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 2a 29 CFR 1910.24(e) · Fixed industrial stairs |
Serious | $688 | $500 | Jan 26, 1999 | Closed |
| Citation 1, item 2b 29 CFR 1910.23(d)(1)(ii) · Guarding floor and wall openings and holes |
Serious | $0 | $0 | Jan 26, 1999 | Closed |
| Citation 2, item 1 29 CFR 1910.157(c)(1) · Portable fire extinguishers |
Other-than-serious | $0 | $0 | Jan 26, 1999 | Closed |
| Citation 2, item 2 29 CFR 1910.157(c)(4) · Portable fire extinguishers |
Other-than-serious | $0 | $0 | Jan 26, 1999 | Closed |
| Citation 2, item 3 29 CFR 1910.157(e)(2) · Portable fire extinguishers |
Other-than-serious | $0 | $0 | Jan 26, 1999 | Closed |
| Citation 2, item 4 29 CFR 1910.157(e)(3) · Portable fire extinguishers |
Other-than-serious | $0 | $0 | Jan 26, 1999 | Closed |
| Citation 2, item 5 29 CFR 1910.305(b)(1) · Electrical wiring methods |
Other-than-serious | $0 | $0 | Jan 26, 1999 | Closed |
2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
3029 Cornwallis Rd., Research Triangle Park, NC 27709 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.305(b)(1) · Electrical wiring methods |
Other-than-serious | $1,750 | $1,050 | Jul 22, 1998 | Closed |
101 Manning Drive, Chapel Hill, NC 27514 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1926.404(b)(1)(i) · Ground-fault protection on job sites |
Other-than-serious | $0 | $0 | Aug 8, 1997 | Closed |
Long Street And Riley Road, Fort Bragg, NC 28307 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
2701 Johnson Controls Drive, Kernersville, NC 27284 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1a 29 CFR 1910.1025(h)(1) · Lead in general industry |
Serious | $813 | $813 | May 15, 1997 | Closed |
| Citation 2, item 1 29 CFR 1910.305(g)(1)(iii) · Electrical wiring methods |
Other-than-serious | $0 | $0 | May 15, 1997 | Closed |
Five Moore Drive, Research Triangle Park, NC 27709 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.151(c) · First aid and eyewash |
Serious | $1,625 | $1,625 | May 22, 1996 | Closed |
520 Ashe Ave., Pullen Park, Raleigh, NC 27606 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
810 Fairgrove Church Rd., Hickory, NC 28601 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
300 S. Hawthorne Road, Winston-salem, NC 27103 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1926.352(d) · Fire prevention |
Other-than-serious | $0 | $0 | Jan 16, 1990 | Closed |
| Citation 1, item 2 29 CFR 1926.500(e)(1)(iv) · Scope, application, and definitions applicable to this subpart |
Other-than-serious | $0 | $0 | Jan 16, 1990 | Closed |
Central Piedmont Nursing Center, Burlington, NC 27215 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
2105 Welfare Rd, Winston-salem, NC 27107 · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1926.150(c)(1)(vi) · Fire protection |
Other-than-serious | $0 | $0 | Dec 23, 1986 | Closed |
| Citation 1, item 2 29 CFR 1926.301(c) · Hand tools |
Other-than-serious | $0 | $0 | Dec 23, 1986 | Closed |
New Naval Regional Medical Cnt, Camp Lejeune, NC 28542 · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.
In 2025, the Raleigh site logged 4 recordable injuries or illnesses among about 311 workers: 1.2 per 100 full-time workers, against a median of 1.8 for its industry. Those cases cost 33 days away from work.
| Site and year | Workers | Cases | Days-away cases | Rate | Industry median |
|---|---|---|---|---|---|
| USA NC Raleigh Raleigh · 2025 | 311 | 4 | 1 | 1.2 | 1.8 |
| USA NC Charlotte Southern Charlotte · 2025 | 306 | 0 | 0 | 0.0 | 1.8 |
| ASC - Tarboro Tarboro · 2025 | 276 | 8 | 2 | 3.4 | 3.6 |
| Wilmington NC Branch Wilmington · 2025 | 100 | 1 | 0 | 0.8 | 1.8 |
| USA NC Hickory Hickory · 2025 | 24 | 0 | 0 | 0.0 | 1.5 |
| Raleigh NC Branch Raleigh · 2022 | 134 | 0 | 0 | 0.0 | 1.8 |
| Charlotte NC Branch Charlotte · 2022 | 92 | 0 | 0 | 0.0 | 1.8 |
| JCI Tarboro Tarboro · 2021 | 259 | 6 | 1 | 2.0 | 3.6 |
Cases by the Labor Department's Wage and Hour Division since 2015: unpaid minimum wage or overtime, child labor, family leave and more.
| Period reviewed | Violations | Workers owed | Back wages | Penalties |
|---|---|---|---|---|
| Nov 10, 2022 to Dec 10, 2023 WILMINGTON | 1 | 0 | $0 | $0 |
Current text from the Code of Federal Regulations. Some citations were issued under older wording.
29 CFR 1910.1025(h)(1)
(h) Housekeeping—(1) Surfaces. All surfaces shall be maintained as free as practicable of accumulations of lead.
29 CFR 1910.1200(e)(1)(i)
(i) A list of the hazardous chemicals known to be present using a product identifier that is referenced on the appropriate safety data sheet (the list may be compiled for the workplace as a whole or for individual work areas); and,
29 CFR 1910.1200(f)(5)(i)
(5) Transportation. (i) Chemical manufacturers, importers, or distributors shall ensure that each container of hazardous chemicals leaving the workplace is labeled, tagged, or marked in accordance with this section in a manner which does not conflict with the requirements of the Hazardous Materials Transportation Act (49 U.S.C. 5101 et seq.) and regulations issued under that Act by the Department of Transportation (49 CFR subtitle B).
Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.