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Apache Mills, Inc.: OSHA inspections and violations

Calhoun, Georgia · Carpet and Rug Mills · NAICS 314110

18inspections
42citation items
$156,340current penalties
Jul 1, 2025last inspection

Apache Mills, Inc. has 18 OSHA inspections on record in Georgia, the first in 1975.

OSHA's last visit started on Jul 1, 2025 on a referral, in Calhoun.

Across those inspections OSHA issued 42 citation items: 25 serious, 1 repeat and 16 other-than-serious.

OSHA proposed $219,477 in penalties. After settlements and reviews the total is $156,340, down 29%.

Most often, OSHA cited 1910.219, belts, pulleys and power-transmission parts (5 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,874. Apache Mills, Inc. averages $24,569 over 6 cited inspections in that time.

1 inspection on this page followed a fatal incident.

Apache Mills, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 9 severe injuries to OSHA since 2015.

Apache Mills, Inc.: OSHA citation items per year, 1975 to 2025
Citation items per year, by inspection date.

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Inspection history

Inspection 348364027 OPENED JUL 1, 2025Closed

Referral · Partial · Safety · 250 employees at the site · Closed Jan 21, 2026

197 Royal Dr, Calhoun, GA 30703 · All Other Rubber Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 1910.151(c) · First aid and eyewash
Serious$11,348$10,000Dec 18, 2025Final
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$14,188$13,000Dec 18, 2025Final
Citation 2, item 1
29 CFR 1910.145(a)(1) · Specifications for accident prevention signs and tags
Other-than-serious$0$0Dec 18, 2025Final

Inspection 347942898 OPENED DEC 18, 2024Closed

Complaint · Partial · Safety · 350 employees at the site · Closed Feb 24, 2025

417 River Street, Calhoun, GA 30703 · Carpet and Rug Mills · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 346175748 OPENED AUG 26, 2022Closed

Referral · Partial · Safety · 341 employees at the site · Closed Feb 1, 2024

197 Royal Drive, Calhoun, GA 30701 · Carpet and Rug Mills · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$15,625$10,938Feb 23, 2023Final
Citation 2, item 1 Repeat$78,125$54,625Feb 23, 2023Final

Inspection 345137681 OPENED FEB 5, 2021Closed

Follow-up · Partial · Safety · 250 employees at the site · Closed Jul 9, 2021

417 River Street, Calhoun, GA 30703 · General Warehousing and Storage · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 344718804 OPENED APR 7, 2020Closed

Referral · Partial · Safety · 320 employees at the site · Closed Jul 17, 2020

417 River Street, Calhoun, GA 30701 · All Other Rubber Product Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Mar 27, 2020: Employee fractures arm when crushed by motorized roller

At 8:30 p.m. on March 27, 2020, Employee #1, a machine operator, was using a utility knife to cut a mat that had become jammed in the drive roller at the end of the D-Oven machine. Employee # 1 slipped and grabbed the material in order to stop himself from falling. His left hand and forearm were pulled between the drive roller and the free-rolling conveyor system. Employee # 1 suffered a fractured left ulna. He was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$7,711$7,711Jun 1, 2020Final

Inspection 344666714 OPENED MAR 4, 2020Closed

Complaint · Partial · Safety · 842 employees at the site · Closed Oct 21, 2020

417 River Street, Calhoun, GA 30703 · General Warehousing and Storage · OSHA's record · Phone and website on Google Maps

Incident on Feb 24, 2020: Employee reaches behind guard to check belt and amputates on

At 12:30 a.m. on February 24, 2020, an employee was performing preventive maintenance on equipment when he reached behind a guard to check belt tension. The employee was hospitalized to treat an amputation of his left index finger and lacerations to his other three fingers.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$13,494$10,000Aug 20, 2020Final
Citation 1, item 2
29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts
Serious$8,482$7,000Aug 20, 2020Final

Inspection 344394069 OPENED OCT 22, 2019Closed

Referral · Partial · Safety · 271 employees at the site · Closed Mar 6, 2020

197 Royal Drive, Calhoun, GA 30701 · All Other Rubber Product Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Oct 12, 2019: Employee's arm is fractured in roll-up machine

At 12:15 a.m. on October 12, 2019, an employee was wrapping carpet mats at a roll-up station. The machine consisted of a spindle, foot control pedals, and an electrical motor enclosure and required only one operator to work it. The employee was rolling a carpet and wrapping it with plastic when her left hand was caught and pulled by the spindle. The employee's left arm became lodged around the spindle. The employee was hospitalized to treat a left arm fracture.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$5,899$3,539Feb 19, 2020Final

Inspection 343474144 OPENED SEP 19, 2018Closed

Monitoring · Partial · Safety · 319 employees at the site · Closed Mar 18, 2019

417 River Street, Calhoun, GA 30703 · General Warehousing and Storage · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

10 older inspections

Inspection 341522829 OPENED JUN 3, 2016Closed

Follow-up · Partial · Safety · 300 employees at the site · Closed Jun 14, 2016

197 Royal Drive, Calhoun, GA 30701 · All Other Rubber Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 340529296 OPENED APR 8, 2015Closed

Referral · Partial · Health · 300 employees at the site · Closed Jul 8, 2015

197 Royal Drive, Calhoun, GA 30701 · Carpet and Rug Mills · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 340505528 OPENED APR 1, 2015Closed

Referral · Partial · Safety · 468 employees at the site · Closed Nov 12, 2015

197 Royal Drive, Calhoun, GA 30701 · All Other Rubber Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$7,000$4,200Sep 29, 2015Final
Citation 1, item 2
29 CFR 1910.24(b) · Fixed industrial stairs
Serious$7,000$4,200Sep 29, 2015Final
Citation 1, item 3
29 CFR 1910.137(c)(2)(viii) · Electrical protective equipment
Serious$5,000$3,000Sep 29, 2015Final
Citation 1, item 4
29 CFR 1910.212(a)(1) · Machine guarding
Serious$7,000$4,200Sep 29, 2015Final
Citation 1, item 5
29 CFR 1910.219(c)(4)(i) · Belts, pulleys and power-transmission parts
Serious$6,000$3,600Sep 29, 2015Final
Citation 1, item 6a Serious$7,000$4,200Sep 29, 2015Final
Citation 1, item 6b Serious$0$0Sep 29, 2015Final
Citation 1, item 7
29 CFR 1910.333(a) · Working near live electrical parts
Serious$7,000$4,200Sep 29, 2015Final
Citation 1, item 8
29 CFR 1910.335(a)(1)(i) · Safeguards for personnel protection
Serious$5,000$3,000Sep 29, 2015Final

Inspection 339531105 OPENED DEC 23, 2013Closed

Referral · Partial · Health · 800 employees at the site · Closed Apr 18, 2014

417 River Street, Calhoun, GA 30701 · Carpet and Rug Mills · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$4,250$2,550Mar 27, 2014Final
Citation 2, item 1
29 CFR 1910.134(e)(1) · Respiratory protection
Other-than-serious$0$0Mar 27, 2014Final
Citation 2, item 2
29 CFR 1910.134(f)(2) · Respiratory protection
Other-than-serious$0$0Mar 27, 2014Final

Inspection 339522302 OPENED DEC 16, 2013Closed

Complaint · Partial · Safety · 800 employees at the site · Closed Apr 18, 2014

417 River Street, Calhoun, GA 30701 · Carpet and Rug Mills · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.37(b)(5) · Exit routes
Serious$2,550$1,530Mar 27, 2014Final
Citation 1, item 2
29 CFR 1910.303(g)(1) · Electrical equipment, general requirements
Serious$2,550$1,530Mar 27, 2014Final
Citation 2, item 1
29 CFR 1910.305(g)(1)(iv)(a) · Electrical wiring methods
Other-than-serious$0$0Mar 27, 2014Final

Inspection 339075889 OPENED APR 11, 2013Closed

Complaint · Partial · Safety · 50 employees at the site · Closed Apr 11, 2013

811 Marine Drive, Calhoun, GA 30701 · Carpet and Rug Mills · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 312774557 OPENED OCT 8, 2009Closed

Complaint · Partial · Health · 350 employees at the site · Closed Mar 2, 2010

417 River Street, Calhoun, GA 30703 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(1) · General requirements
Serious$1,875$1,406Feb 1, 2010Closed
Citation 1, item 2
29 CFR 1910.106(e)(9)(i) · Flammable liquids
Serious$1,875$1,406Feb 1, 2010Closed

Inspection 307346445 OPENED JUN 2, 2004Closed

Accident · Partial · Safety · 300 employees at the site · Closed Dec 28, 2004

417 River Street, Calhoun, GA 30703 · Carpet and Rug Mills · OSHA's record · Phone and website on Google Maps

Incident on Jun 2, 2004 (fatal): Employee dies in explosion

On June 2, 2004, Employee #1 was attempting to repair a 200-pound roller, which required a part to be installed and welded into place. In order to help the part slide more easily into the roller, Employee #1 sprayed a chain and cable lubric ant into the roller, which had a flash point of 40 degrees Fahrenheit. Next, he proceeded to insert the part and tack-weld the part into place. As Employee #1 p laced two tack-welds on one side of the part and began to tack-weld the other si de, the lubricant ignited and an explosion occurred. Employee #1 was struck in t he upper chest and face and was thrown backwards approximately 15 feet. The roll er was projected in the opposite direction 13 feet. Employee #1 was killed when he received massive chest and face injuries.

No citations from this inspection.

Inspection 102728573 OPENED MAY 3, 1990Closed

Complaint · Complete · Health · 160 employees at the site · Closed Dec 3, 1990

417 River Street, Calhoun, GA 30701 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(1) · Lockout/tagout
Serious$180$180Jun 6, 1990Closed
Citation 1, item 2
29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts
Serious$120$120Jun 6, 1990Closed
Citation 1, item 3a
29 CFR 1910.1200(e)(1) · Hazard communication
Serious$180$180Jun 6, 1990Closed
Citation 1, item 3b
29 CFR 1910.1200(h)(2)(i) · Hazard communication
Serious$0$0Jun 6, 1990Closed
Citation 2, item 1
29 CFR 1904.2(a) · Partial exemption for establishments in certain industries
Other-than-serious$0$0Jun 6, 1990Closed
Citation 2, item 2
29 CFR 1904.5(c) · Determination of work-relatedness
Other-than-serious$0$0Jun 6, 1990Closed
Citation 2, item 3
29 CFR 1910.134(b)(1) · Respiratory protection
Other-than-serious$0$0Jun 6, 1990Closed

Inspection 13072053 OPENED JAN 7, 1975Closed

Planned · Complete · Safety · 22 employees at the site · Closed Feb 7, 1975

Rome Road, Calhoun, GA 30701 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.219(e)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Jan 14, 1975Closed
Citation 1, item 2
29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts
Other-than-serious$25$25Jan 14, 1975Closed
Citation 1, item 3
29 CFR 1910.212(a)(2) · Machine guarding
Other-than-serious$0$0Jan 14, 1975Closed
Citation 1, item 4
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Other-than-serious$0$0Jan 14, 1975Closed
Citation 1, item 5
29 CFR 1910.22(b)(2) · General requirements
Other-than-serious$0$0Jan 14, 1975Closed
Citation 1, item 6
29 CFR 1903.2 · Posting of notice; availability of the Act, regulations and applicable standards
Other-than-serious$0$0Jan 14, 1975Closed
Citation 1, item 7
29 CFR 1904.2 · Partial exemption for establishments in certain industries
Other-than-serious$0$0Jan 14, 1975Closed
Citation 1, item 8
29 CFR 1904.5 · Determination of work-relatedness
Other-than-serious$0$0Jan 14, 1975Closed
Citation 1, item 9
29 CFR 1904.6 · Determination of new cases
Other-than-serious$0$0Jan 14, 1975Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Calhoun site logged 5 recordable injuries or illnesses among about 400 workers: 1.6 per 100 full-time workers, against a median of 2.9 for its industry. Those cases cost 1 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Apache Mills A1
Calhoun · 2025
400 511.62.9
A2
Calhoun · 2025
400 712.52.9
Apache Mills A2
Calhoun · 2024
400 511.42.9
Apache Mills A4
Calhoun · 2021
20 104.72.9
Apache Mills A5
Calhoun · 2021
26 106.12.9
Apache Mills A3
Calhoun · 2021
7 000.02.9
A1
Calhoun · 2016
433 1813.82.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 9 reports on file, the 6 most recent shown.

Jun 24, 2025, Calhoun: Amputation · amputations, avulsions, enucleations unspecified · finger or thumb tip(s), nail(s)

On June 24, 2025, a maintenance technician was clearing out a jam on a flocking machine. Their right hand contacted the augers in the recovery vent resulting in a ring fingertip amputation. The recovery vent pipe was not guarded at the time of the incident.

Aug 19, 2022, Calhoun: Amputation · amputations · finger(s), fingernail(s), n.e.c.

An employee was clearing a clog on a mixer press when the automatic gate actuated and amputated his right middle finger.

Mar 27, 2020, Calhoun: Hospitalization · fractures · forearm(s)

An employee was standing on a conveyor system, trying to remove foam material hanging from a roller overhead. The employee slipped and the foam pulled his left hand and arm into the roller. He suffered a broken forearm and was hospitalized.

Dec 28, 2019, Calhoun: Hospitalization · cuts, lacerations · finger(s), fingernail(s), unspecified

Two employees were moving a pallet onto a conveyor when the pallet fell onto the floor, deeply lacerating the injured employee's left middle finger.

Oct 12, 2019, Calhoun: Hospitalization · fractures · forearm(s)

An employee's left arm was caught and broken between a roll-up spindle and plastic wrap.

Jan 7, 2019, Calhoun: Hospitalization · fractures · hip(s)

An employee was walking away from a pallet to begin cleanup when he slipped/tripped over a strip of banding material and fell to the floor. He broke his hip.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1903.2 · Posting of notice; availability of the Act, regulations and applicable standards

29 CFR 1904.2 · Partial exemption for establishments in certain industries

29 CFR 1904.5 · Determination of work-relatedness

29 CFR 1904.6 · Determination of new cases

29 CFR 1910.106 · Flammable liquids

29 CFR 1910.106(e)(9)(i)

(9) Housekeeping—(i) General. Maintenance and operating practices shall be in accordance with established procedures which will tend to control leakage and prevent the accidental escape of flammable liquids. Spills shall be cleaned up promptly.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(e)(1)

(e) Written hazard communication program. (1) Employers shall develop, implement, and maintain at each workplace, a written hazard communication program which at least describes how the criteria specified in paragraphs (f), (g), and (h) of this section for labels and other forms of warning, safety data sheets, and employee information and training will be met, and which also includes the following:

29 CFR 1910.1200(h)(2)(i)

(i) The requirements of this section;

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.137 · Electrical protective equipment

29 CFR 1910.145 · Specifications for accident prevention signs and tags

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · General requirements

29 CFR 1910.24 · Fixed industrial stairs

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.332 · Training

29 CFR 1910.333 · Working near live electrical parts

29 CFR 1910.335 · Safeguards for personnel protection

29 CFR 1910.37 · Exit routes

OSH Act Section 5 · General Duty Clause

Other carpet and rug mills employers in Georgia

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.