OSHA SearchOSHA records by employer

Methode Electronics, Inc.: OSHA inspections and violations

Carthage, Illinois · Current-Carrying Wiring Device Manufacturing · NAICS 335931

13inspections
39citation items
$19,648current penalties
Oct 12, 2018last inspection

Methode Electronics, Inc. has 13 OSHA inspections on record in Illinois, the first in 1978.

OSHA's last visit started on Oct 12, 2018 on a referral, in Carthage.

Across those inspections OSHA issued 39 citation items: 24 serious and 15 other-than-serious.

OSHA proposed $24,417 in penalties. After settlements and reviews the total is $19,648, down 20%.

Most often, OSHA cited 1910.1200, hazard communication (12 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Methode Electronics, Inc. averages $6,282 over 1 cited inspection in that time.

Methode Electronics, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Methode Electronics, Inc.: OSHA citation items per year, 1978 to 2018
Citation items per year, by inspection date.

Want to know if OSHA cites Methode Electronics, Inc. again? Add it to a watchlist and we will email you the morning the citation shows up.

Watch this company

Inspection history

Inspection 343528717 OPENED OCT 12, 2018Closed

Referral · Partial · Safety · 62 employees at the site · Closed Jan 22, 2019

111 West Buchanan Street, Carthage, IL 62321 · Electronic Connector Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Oct 3, 2018: Employee amputates fingernail when caught by machine blade

At 6:11 a.m. on October 3, 2018, an employee was straightening a piece of mylar after noticing that it was twisted at the tip and put her finger through an opening in the guard. The employee then activated the cutting blade and caught her fingernail, removing it from her finger. The employee was transported to the hospital; however, hospitalization was not required.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$6,282$6,282Dec 18, 2018Final

Inspection 309882413 OPENED APR 4, 2006Closed

Complaint · Partial · Safety · 210 employees at the site · Closed May 30, 2006

4001 Industrial Avenue, Rolling Meadows, IL 60008 · Current-Carrying Wiring Device Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l)(1)(i) · Forklifts and other powered industrial trucks
Serious$1,875$1,312Apr 19, 2006Closed
Citation 2, item 1
29 CFR 1910.178(l)(6) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Apr 19, 2006Closed

Inspection 302975164 OPENED SEP 15, 1999Closed

Complaint · Partial · Health · 250 employees at the site · Closed Jun 7, 2000

7444 W. Wilson, Chicago, IL 60656 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$1,050$1,050Mar 10, 2000Closed
Citation 1, item 2a
29 CFR 1910.134(c)(1) · Respiratory protection
Serious$1,050$1,050Mar 10, 2000Closed
Citation 1, item 2b
29 CFR 1910.134(e)(1) · Respiratory protection
Serious$0$0Mar 10, 2000Closed
Citation 1, item 2c
29 CFR 1910.134(f)(1) · Respiratory protection
Serious$0$0Mar 10, 2000Closed
Citation 1, item 3
29 CFR 1910.1025(d)(3)(i) · Lead in general industry
Serious$825$825Mar 10, 2000Closed
Citation 1, item 4
29 CFR 1910.1025(h)(2)(ii) · Lead in general industry
Serious$1,050$1,050Mar 10, 2000Closed
Citation 1, item 5
29 CFR 1910.1025(l)(1)(ii) · Lead in general industry
Serious$1,050$1,050Mar 10, 2000Closed
Citation 1, item 6a
29 CFR 1910.1200(h) · Hazard communication
Serious$1,050$1,050Mar 10, 2000Closed
Citation 1, item 6b
29 CFR 1910.1200(f)(5)(ii) · Hazard communication
Serious$0$0Mar 10, 2000Closed

Inspection 300218310 OPENED JUN 4, 1998Closed

Complaint · Partial · Health · 1,150 employees at the site · Closed Jun 23, 1998

111 W. Buchanan St., Carthage, IL 62321 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 300217262 OPENED NOV 6, 1997Closed

Complaint · Partial · Safety · 1,200 employees at the site · Closed Dec 4, 1997

111 W. Buchanan St., Carthage, IL 62321 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 122193196 OPENED APR 26, 1995Closed

Complaint · Partial · Health · 1,200 employees at the site · Closed Jun 16, 1995

111 W. Buchanan St., Carthage, IL 62321 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,800$1,200May 18, 1995Closed
Citation 1, item 2
29 CFR 1910.1200(h) · Hazard communication
Serious$1,500$1,000May 18, 1995Closed

Inspection 103492021 OPENED MAR 21, 1995Closed

Complaint · Partial · Health · 1,200 employees at the site · Closed Mar 27, 1995

111 W. Buchanan St., Carthage, IL 62321 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 103302311 OPENED JAN 22, 1993Closed

Referral · Partial · Health · 850 employees at the site · Closed Apr 9, 1993

111 W. Buchanan St., Carthage, IL 62321 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.120(q)(1) · Hazardous waste operations and emergency response
Serious$1,125$731Feb 19, 1993Closed
Citation 1, item 2a
29 CFR 1910.1030(f)(2)(i) · Bloodborne pathogens
Serious$1,125$731Feb 19, 1993Closed
Citation 1, item 2b
29 CFR 1910.1030(g)(1)(ia) · Bloodborne pathogens
Serious$0$0Feb 19, 1993Closed
Citation 1, item 3a
29 CFR 1910.1200(e)(1)(i) · Hazard communication
Serious$1,125$731Feb 19, 1993Closed
Citation 1, item 3b
29 CFR 1910.1200(g)(1) · Hazard communication
Serious$0$0Feb 19, 1993Closed
Citation 2, item 1
29 CFR 1904.2(a) · Partial exemption for establishments in certain industries
Other-than-serious$0$0Feb 19, 1993Closed
Citation 2, item 2a
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Other-than-serious$0$0Feb 19, 1993Closed
Citation 2, item 2b
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Other-than-serious$0$0Feb 19, 1993Closed
5 older inspections

Inspection 102496841 OPENED DEC 20, 1988Closed

Complaint · Complete · Health · 600 employees at the site · Closed Jan 24, 1990

111 W. Buchanan St., Carthage, IL 62321 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.1200(f)(5)(i) · Hazard communication
Serious$810$480Feb 9, 1989Closed
Citation 1, item 1b
29 CFR 1910.1200(f)(5)(ii) · Hazard communication
Serious$0$0Feb 9, 1989Closed
Citation 1, item 2
29 CFR 1910.1200(g)(1) · Hazard communication
Serious$630$370Feb 9, 1989Closed
Citation 1, item 3
29 CFR 1910.1200(h) · Hazard communication
Serious$720$360Feb 9, 1989Closed
Citation 2, item 1
29 CFR 1904.2(a) · Partial exemption for establishments in certain industries
Other-than-serious$0$0Feb 8, 1989Closed
Citation 2, item 2a Other-than-serious$0$0Feb 9, 1989Closed
Citation 2, item 2b Other-than-serious$0$0Feb 9, 1989Closed
Citation 2, item 2c Other-than-serious$0$0Feb 9, 1989Closed
Citation 2, item 3
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Other-than-serious$0$0Feb 9, 1989Closed
Citation 2, item 4
29 CFR 1910.134(b)(10) · Respiratory protection
Other-than-serious$0$0Feb 9, 1989Closed

Inspection 102496825 OPENED DEC 13, 1988Closed

Complaint · Partial · Health · 80 employees at the site · Closed Mar 13, 1989

1015 County Rd, Box 157, Golden, IL 62339 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1903.2(a)(1) · Posting of notice; availability of the Act, regulations and applicable standards
Other-than-serious$0$0Jan 11, 1989Closed
Citation 1, item 2a
29 CFR 1910.1200(h)(1)(iii) · Hazard communication
Other-than-serious$0$0Jan 11, 1989Closed
Citation 1, item 2b
29 CFR 1910.1200(h)(2)(iv) · Hazard communication
Other-than-serious$0$0Jan 11, 1989Closed

Inspection 100137348 OPENED JUL 7, 1988Closed

Complaint · Partial · Safety · 550 employees at the site · Closed Jul 28, 1988

111 W. Buchanan St., Carthage, IL 62321 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.106(e)(6)(ii) · Flammable liquids
Other-than-serious$0$0Jul 13, 1988Closed
Citation 1, item 2
29 CFR 1910.1200(e)(1) · Hazard communication
Other-than-serious$0$0Jul 13, 1988Closed

Inspection 15872542 OPENED APR 25, 1978Closed

Complaint · Complete · Health · 122 employees at the site · Closed Mar 10, 1984

7444 West Wilson Avenue, Harwood Hts, IL 60656 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Rolling Meadows site logged 1 recordable injury or illness among about 117 workers: 0.8 per 100 full-time workers, against a median of 1.5 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Power Solutions Group
Rolling Meadows · 2025
117 100.81.5
Methode Electronics Corporate Triangle
Chicago · 2025
58 000.00.0

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Oct 3, 2018, Carthage: Amputation · amputations · fingernail(s), nailbed(s)

At 6:11 a.m. on October 3, 2018, a temporary employee was using a cut and fold machine to crimp pieces of mylar (film strip). While the employee was straightening a piece of mylar, the machine activated and struck her left index finger. Her fingernail was amputated.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1903.2 · Posting of notice; availability of the Act, regulations and applicable standards

29 CFR 1903.2(a)(1)

(a)(1) Each employer shall post and keep posted a notice or notices, to be furnished by the Occupational Safety and Health Administration, U.S. Department of Labor, informing employees of the protections and obligations provided for in the Act, and that for assistance and information, including copies of the Act and of specific safety and health standards, employees should contact the employer or the nearest office of the Department of Labor. Such notice or notices shall be posted by the employer in each establishment in a conspicuous place or places where notices to employees are customarily posted. Each employer shall take steps to insure that such notices are not altered, defaced, or covered by other material.

29 CFR 1904.2 · Partial exemption for establishments in certain industries

29 CFR 1910.1025 · Lead in general industry

29 CFR 1910.1025(d)(3)(i)

(3) Basis of initial determination. (i) The employer shall monitor employee exposures and shall base initial determinations on the employee exposure monitoring results and any of the following, relevant considerations:

29 CFR 1910.1025(l)(1)(ii)

(ii) The employer shall train each employee who is subject to exposure to lead at or above the action level, or for whom the possibility of skin or eye irritation exists, in accordance with the requirements of this section. The employer shall institute a training program and ensure employee participation in the program.

29 CFR 1910.1030 · Bloodborne pathogens

29 CFR 1910.106 · Flammable liquids

29 CFR 1910.120 · Hazardous waste operations and emergency response

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.20

29 CFR 1910.212 · Machine guarding

29 CFR 1910.217 · Mechanical power presses

OSH Act Section 5 · General Duty Clause

Other current-carrying wiring device manufacturing employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.